Case Erector

CE35

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The Pearson CE35 Case Erector offers reliable forming of knockdown cases at speeds of up to 35 cases per minute. It’s compact footprint make the CE35 a preferred choice for plants with limited floorspace. Advanced features such as high-visibility machine status lighting, non-contact interlocks and CAT-3 Safety Circuits are standard on the machine.

Specifications

  • Speed
    • Up to 35 cases/min

  • Min. Case Size
    • 6" (L) x 5" (W) x 3.5" (H)
    • Range represents machine family, individual models may vary. Extended case size ranges are available. Contact us to discuss your application.
  • Max. Case Size
    • 23.5" (L) x 16" (W) x 18.5" (H)
    • Range represents machine family, individual models may vary. Extended case size ranges are available. Contact us to discuss your application.
  • Sealing
    • Hot Melt Glue
    • Tape
  • Operation Pneumatic
  • Changeover

    Manual, supported by HMI graphical guided instructions and changeover map, scales, pointers, and quick release handles
    7min for Tape and 9min for Glue (estimate for trained technician)

  • Construction
    • Low Pressure Washdown
    • Mild Steel
    • Stainless Steel
  • Machine Size Range (ft)
    • 13-20 (L) x 5-10 (W) x 6-8 (H)
  • Controls
    • Allen-Bradley CompactLogix PLC
    • PackML Compliant
    • Allen-Bradley OptixPanel 2800 Color HMI
  • Air Requirements 80 PSI
  • Power Requirements 460 VAC
  • Disconnect Sizes 30 Amps
  • Air Consumption

    Glue: 1.598 SCF/Cycle
    Tape: 0.844 SCF/Cycle

  • FLA (Full Load Amp) of Base Machine

    Glue: 18.3 Amps
    Tape: 7.4 Amps

  • Case Support
    • CSSC

    • FOL

    • HSC

    • RSC

    • RSC With Integral Divider

User Centric Design

User centric design is about making the interaction with our machines as intuitive as possible. We want to reduce the learning curve for operators and maintenance technicians, make it easy to interpret data from the machine into actionable information, minimize the margin for human errors and make set up, changeover and fault recovery a faster and more seamless process resulting in improved up time and equipment availability.

Popular Upgrade Options

Additional Tape Head

A spare tape head allows quicker replacement of tape by exchanging the entire head and refilling the empty one while the machine is back up and running.

Air-Conditioner

Air conditioning provides cooling when ambient temperature becomes too hot or the contents of the electrical enclosure generate heat that risk failure to components.

Auxiliary Operations Station

An auxiliary operator station enables easy access to cycle start/stop, reset, and emergency stop pushbutton functions on both sides of the machine.

Extended Magazine

Case erector magazine extensions allow longer continuous machine operation between magazine reloads. A variety of horizontal and vertical magazine extension upgrades are available and range from 2 feet to more than 16 feet depending on the machine and available floor space.

Glue on Demand System

A tankless glue system pulls hot melt adhesive in solid state form from a storage container into a heat chamber where it is melted only when required. This reduces char and waste and eliminates the need to fill a melt tank that is extremely hot.

Grace Port

A grace port provides convenient communication access and a 110V convenience outlet at the outside of the machine’s electrical cabinet.

Hand Pack Station

An ergonomically-designed, highly-configurable hand pack station that can be customized for various plant layouts and output requirements.

High-Capacity Adhesive Feeder

Adhesive fill systems monitor and maintain proper adhesive levels in hot melt glue system tanks. The sealed melter and auto-feed systems relieve machine operators from continuously refilling the tank.

Low Temperature Environment

Electrical enclosures located in cold and humid environments maintain better performance and longevity with the addition of this heater and drier package.

Oversized and Undersized Case Support

This machine can be modified to operate outside of standard specifications to accommodate smaller or larger dimension products and cases. Specific adjustments require engineering review to determine limitations and potential performance trade-offs such as machine speed or larger machine footprint.

Plant Level Ethernet Connection

A Network Address Translation device allows specific Ethernet network configurations across multiple machines in the plant network and offers the ability for remote support through VPN connections.

Portability

Easily move or reposition a machine on the production floor with the portability package, which provides locking casters and stabilizing jackscrew assemblies. Depending on machine model, it can also include quick disconnects for air lines and electrical lines.

Remote Access Router

A remote access router mounted in the electrical cabinet allows secure Internet VPN connection to a machine or system for support and control program change needs. This capability is included with every Pearson engineered system and as an option on all individual machines. Remote service access offers the potential to reduce on-site service trips. Internet connectivity is available via direct Ethernet, Wi-Fi, or cellular methods.

Videos

CE35-ST Case Erector

Small-footprint case erector with tape closure and an optional low-level, vertical magazine loader for production rates of up to 35 cases per minute.

CE35-G Case Erector

Pearson’s CE35-G Case Erector forms a variety of case styles with glue at rates up to 35 cases per minute. The machine uses dual opposed vacuums to open cases from both sides, and comes with an intuitive HMI supporting operation, changeovers and troubleshooting. Plus, advanced features including Remote Access capability, machine status lighting and safety redundancy come standard.

CE35-T Case Erector

Pearson’s CE35-T Case Erector forms a variety of case styles with tape at rates up to 35 cases per minute. The machine uses dual opposed vacuums to open cases from both sides, and comes with an intuitive HMI supporting operation, changeovers and troubleshooting. Plus, advanced features including Remote Access capability, machine status lighting and safety redundancy come standard.

Erect, Pack, Seal & Palletize: Robotic Case Packing for Baked Goods

In this application, a Pearson case erector and case sealer form consistently square and securely sealed cases. Cartons are conveyed into the load position. The robot will pick up two cartons from the infeed conveyor and place the cartons into two cases in a smooth motion.
  • Hot Melt Adhesive and Industrial Machine Tapes
  • Wide Range of OEM Verified Formulas
  • Competitive Pricing
  • Extended 1-Year Warranty for Your Pearson Equipment

How do I determine case hand?

Your case hand is important for us to know as it determines how the case erector is configured to run your cases. You can easily determine case hand by standing in front of your corrugate knockdown (flat unopened case) with the bottom flap pointing downwards. The larger side of the case now determines the hand as seen in the illustration. Case hand generally determines machine hand. However, since the industry does not use the machine hand terminology consistently, Pearson only asks for case hand. From there we will determine the correct machine configuration for you.

Case Hand Diagram

 

What is the lead time? When does it start?

Standard lead time is 10-11 weeks (+1-2 weeks for stainless option). Standard lead times do not account for non-standard options. These are estimates, your confirmed lead time will be provided once the project is being scheduled with project management. You may also request a specific date, which we’ll confirm before you place the order. Lead times start when the PO is accepted.

What HMI is standard?

Pearson standardizes on Allen Bradley, PanelView1000+. Our user-centric interface is built on the Rockwell platform and cannot be applied to other HMI brands.

What configuration options exist?

The above list of upgrade options only covers our most popular items intended to enhance the performance of your machine. Our configuration and customization options are extensive. To determine any necessary or desired modifications to the base machine, we review and consult with you on your individual application.

What information do I need to provide for a quote?

If a quick, high-level budgetary quote is all you need, we are happy to provide you with the base machine rate. However, the more information you provide us about your particular application, the more accurately we can quote you. It also enables us to identify potential challenges and discuss how we can overcome them. If you are interested in a detailed quote, expect our sales managers to discuss the following questions with you.

  • Case rates
  • Case Style (RSC, HSC, Bliss, FOL, etc..)
  • Case dimensions (LxWxD, Open Depth and KDW, Drawings are preferred)
  • Tape or glue closure
  • Construction type (mild steel, stainless steel, stainless with NEMA4X low-pressure washdown)
  • Environment of room where equipment will be placed – Hot, cold, wet, temp
  • Duty cycle (ie. 3 shifts per day 5 days per week)
  • Voltage requirement
  • Product inside the cases (pictures preferred)
  • Estimated full case weight
  • Wish list for upgrade options
  • Special requirements
  • Are there specifications that need to be reviewed?

What can I expect after I request a quote?

If all you need is a high-level budgetary quote, we will provide you base-level machine pricing immediately. If you are looking for a more detailed quote, we will reach out to you within 24 business hours to discuss your application and collect all the necessary information. Once we collected the information, expect a detailed quote within 2-4 business days (unless your application requires non-standard options). For a firm quote, we generally like to review a sample of your case(s)/partitions/bags. This greatly reduces the risk of missing any potential obstacles and ensures that you receive not only the most accurate quote but also a high-performing machine. If your request requires a specifications response, please allow 7-10 working days for a quote turnaround.

Why do you need case samples for a firm quote? What if I don't have any?

Case samples allow us to help you avoid unforeseen challenges, determine the need for special options or recommend a different machine model better suited for your application. In nearly 65% of all projects, case sample reviews prevent costly mistakes, inferior performance and extended lead times. Here is a small sample of unwanted problems case reviews uncovered and averted:

  • Samples did not match drawings, which drove a change to the proposal
  • Unidentified shied flaps
  • Case hand was not identified on drawings or different
  • Product fit too tight or too loose into the case
  • The case’s manufacturer’s joint location or style interfered with the product being loaded
  • Corrugate quality issues interfering with proper machine performance
  • Bag thickness/construction/size did not match the requirements
  • Flap folding sequences/glue patterns requiring special attention
  • Head space in cases requiring special options or over pack interfering with proper sealing

Although we’d like to review case samples before we provide a firm quote, we understand that this is not always possible. In that case, we will provide a quote based on the information and drawings you provided.

This machine is available under the Machine as a Service Program. Where can I learn more?

The MaaS program is an exciting opportunity to automate even when CapEx is unavailable. Far superior to traditional leasing models, MaaS aligns operational costs with production output. Learn more here

What are the limitations of low-pressure washdown?

Low-pressure washdown is limited to 4.3 psi at a distance of 10 feet. It does not protect against direct hard spray or the use of caustic fluids.

Not Just a Good Product but a Reliable Partner

  • Rugged machine design optimized for durability in a 24/7 environment
  • Uniform user interface across the entire product portfolio
  • Intuitive Human Machine Interface (HMI) to support a high-turnover labor force
  • Reliable, thought-out solutions based on nearly 70 years of experience
  • Comprehensive sales, aftermarket, and service support
  • Large team of extensively trained technicians to service your equipment
  • 24/7 live service support
  • Premier industry lead-times for faster delivery and shorter down-payment cycles
  • Team of project managers provides ongoing visibility to meet delivery timelines and budgets