Bulk Pack

UC15

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Pearson Packaging Systems’ UC15 Bag Uncuffer is a versatile machine designed to uncuff and fold poly bag liners in corrugated cases at rates of up to 15 cases per minute. Advanced features such as high-visibility machine status lighting, non-contact interlocks, CAT-3 Safety Circuits, an easily accessible grace port and an auxiliary operator station are standard features.

Standard Features

Fast changeovers are supported by the industry’s most advanced HMI with an uncluttered design, intuitive navigation, interactive changeover and fault-recovery guides, live sensor maps, and advanced maintenance features. Scales, pointers and quick release handles ensure additional tools are not necessary. Trained technicians can complete a changeover in under 10min.

A remote operator station enables convenient machine control on both sides of the conveyor.

Dual channel safety circuit maintains integrity of safety features in case of single component failure.

Eliminates misalignment of guard door interlocks which prevents problems common to keyed interlocks.

A standard four-light LED beacon provides high-visibility of machine status.

Grace ports provide convenient communication access and 110V convenience outlet at the outside of the machine’s electrical cabinet.

Allows Pearson’s support team on-demand access to the equipment’s PLC and HMI through a secure VPN connection via an eWON router (ISECOM STAR and ISO27001 certified) to support emergency troubleshooting and reduce on-site visits.

Fast Changeover

Fast changeovers are supported by the industry’s most advanced HMI with an uncluttered design, intuitive navigation, interactive changeover and fault-recovery guides, live sensor maps, and advanced maintenance features. Scales, pointers and quick release handles ensure additional tools are not necessary. Trained technicians can complete a changeover in under 10min.

Auxiliary Operator Station

A remote operator station enables convenient machine control on both sides of the conveyor.

Safety Redundancy with CAT 3

Dual channel safety circuit maintains integrity of safety features in case of single component failure.

Highly Reliable Non-Contact Interlocks

Eliminates misalignment of guard door interlocks which prevents problems common to keyed interlocks.

High-Visibility Machine Status

A standard four-light LED beacon provides high-visibility of machine status.

Easily Accessible Grace Port

Grace ports provide convenient communication access and 110V convenience outlet at the outside of the machine’s electrical cabinet.

Remote Access Capability

Allows Pearson’s support team on-demand access to the equipment’s PLC and HMI through a secure VPN connection via an eWON router (ISECOM STAR and ISO27001 certified) to support emergency troubleshooting and reduce on-site visits.

Specifications

  • Speed
    • Up to 15 cases/min
  • Min. Case Size
    • 9.5" (L) x 6.5" (W) x 4.75" (H)
    • Extended case size range available. Contact us to discuss your application.
  • Max. Case Size
    • 24" (L) x 17" (W) x 19.25" (H)
    • Extended case size range available. Contact us to discuss your application.
  • Sealing
    • Fan Fold
  • Operation Pneumatic
  • Changeover

    Manual, supported by HMI graphical guided instructions and changeover map, scales, pointers, and quick release handles
    10 min (estimate for trained technician)

  • Construction
    • Low Pressure Washdown
    • Mild Steel
    • Stainless Steel
  • Machine Size Range (ft)
    • 8.2 (L) x 6.2 (W) x 6.2 (H)
  • Controls
    • Allen-Bradley CompactLogix PLC
    • PanelView Color HMI
  • Air Requirements 80 PSI
  • Power Requirements 460 VAC
  • Disconnect Sizes 30 Amps
  • Air Consumption

    1.054 SCF/Cycle

  • FLA (Full Load Amp) of Base Machine

    2 Amps

  • Case Support
    • Fan Fold

    • HSC

    • RSC

Popular Upgrade Options

Air-Conditioner

Air conditioning provides cooling when ambient temperature becomes too hot or the contents of the electrical enclosure generate heat that risk failure to components.

Low Temperature Environment

Electrical enclosures located in cold and humid environments maintain better performance and longevity with the addition of this heater and drier package.

Oversized and Undersized Case Support

This machine can be modified to operate outside of standard specifications to accommodate smaller or larger dimension products and cases. Specific adjustments require engineering review to determine limitations and potential performance trade-offs such as machine speed or larger machine footprint.

Plant Level Ethernet Connection

A Network Address Translation device allows specific Ethernet network configurations across multiple machines in the plant network and offers the ability for remote support through VPN connections.

Portability

Easily move or reposition a machine on the production floor with the portability package, which provides locking casters and stabilizing jackscrew assemblies. Depending on machine model, it can also include quick disconnects for air lines and electrical lines.

Videos

UC15 Bag Uncuffer

Pearson’s UC15-F Bag Uncuffer uncuffs and folds poly bags into cases at rates up to 15 cases per minute. With a bypass option for pre-sealed or open-top cases, the machine has an intuitive HMI supporting operation, changeovers and troubleshooting. Plus, advanced features including Remote Access capability, machine status lighting and safety redundancy come standard.

Bulk Fill System – PET Bottles

This bulk fill system consists of a CE35XL Case Erector, BI18 Bag Inserter, UC15 Uncuffer, CS25XL Case Sealer and configurable palletizing cell. It can flexibly handle multiple products and pack patterns on an adaptable line that can expand to accommodate new products.

Bulk Fill System

This integrated bulk fill line consists of a CE25 case erector with tape closure, a BI18 bag inserter, a UC15 bag uncuffer and a CS25 tape sealer. Third-party OEM equipment such as fillers, check weighers or metal detectors can be integrated into the system.

What is the lead time? When does it start?

Standard lead time is 11-13 weeks (+2 weeks for stainless option). Standard lead times do not account for non-standard options. These are estimates, your confirmed lead time will be provided once the project is being scheduled with project management. You may also request a specific date, which we’ll confirm before you place the order. Lead times start when the PO is accepted.

What HMI is standard?

Pearson standardizes on Allen Bradley, PanelView1000+. Our user-centric interface is built on the Rockwell platform and cannot be applied to other HMI brands.

What information do I need to provide for a quote?

If a quick, high-level budgetary quote is all you need, we are happy to provide you with the base machine rate. However, the more information you provide us about your particular application, the more accurately we can quote you. It also enables us to identify potential challenges and discuss how we can overcome them. If you are interested in a detailed quote, expect our sales managers to discuss the following questions with you.

  • Case rates
  • Case Style (RSC, HSC, Bliss, FOL, etc..)
  • Case dimensions (LxWxD, Open Depth and KDW, Drawings are preferred)
  • Tape or glue closure
  • Construction type (mild steel, stainless steel, stainless with NEMA4X low-pressure washdown)
  • Environment of room where equipment will be placed – Hot, cold, wet, temp
  • Duty cycle (ie. 3 shifts per day 5 days per week)
  • Voltage requirement
  • Product inside the cases (pictures preferred)
  • Estimated full case weight
  • Wish list for upgrade options
  • Special requirements
  • Are there specifications that need to be reviewed?

What can I expect after I request a quote?

If all you need is a high-level budgetary quote, we will provide you base-level machine pricing immediately. If you are looking for a more detailed quote, we will reach out to you within 24 business hours to discuss your application and collect all the necessary information. Once we collected the information, expect a detailed quote within 2-4 business days (unless your application requires non-standard options). For a firm quote, we generally like to review a sample of your case(s)/partitions/bags. This greatly reduces the risk of missing any potential obstacles and ensures that you receive not only the most accurate quote but also a high-performing machine. If your request requires a specifications response, please allow 7-10 working days for a quote turnaround.

Why do you need case samples for a firm quote? What if I don't have any?

Case samples allow us to help you avoid unforeseen challenges, determine the need for special options or recommend a different machine model better suited for your application. In nearly 65% of all projects, case sample reviews prevent costly mistakes, inferior performance and extended lead times. Here is a small sample of unwanted problems case reviews uncovered and averted:

  • Samples did not match drawings, which drove a change to the proposal
  • Unidentified shied flaps
  • Case hand was not identified on drawings or different
  • Product fit too tight or too loose into the case
  • The case’s manufacturer’s joint location or style interfered with the product being loaded
  • Corrugate quality issues interfering with proper machine performance
  • Bag thickness/construction/size did not match the requirements
  • Flap folding sequences/glue patterns requiring special attention
  • Head space in cases requiring special options or over pack interfering with proper sealing

Although we’d like to review case samples before we provide a firm quote, we understand that this is not always possible. In that case, we will provide a quote based on the information and drawings you provided.

What are the limitations of low-pressure washdown?

Low-pressure washdown is limited to 4.3 psi at a distance of 10 feet. It does not protect against direct hard spray or the use of caustic fluids.

Not Just a Good Product but a Reliable Partner

  • Rugged machine design optimized for durability in a 24/7 environment
  • Uniform user interface across the entire product portfolio
  • Intuitive Human Machine Interface (HMI) to support a high-turnover labor force
  • Reliable, thought-out solutions based on over 60 years of erecting, packing and sealing and 30 years of robotic integration experience
  • Comprehensive sales, aftermarket, and service support
  • Large team of extensively trained technicians to service your equipment
  • 24/7 live service support
  • Premier industry lead-times for faster delivery and shorter down-payment cycles
  • Team of project managers provides ongoing visibility to meet delivery timelines and budgets