Case Sealer

CS25

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Pearson’s CS25 Case Sealers top seal a wide range of case sizes with either pressure-sensitive tape or hot melt adhesive at speeds of 25 to 42 cases per minute depending on case length. A convenient bypass option eliminates the need for additional conveying when pre-sealed boxes or HSCs are introduced into the line. Advanced features such as high-visibility machine status lighting, non-contact interlocks and CAT-3 Safety Circuits are standard on the machine.

Standard Features

Fast changeovers are supported by the industry’s most advanced HMI with an uncluttered design, intuitive navigation, interactive changeover and fault-recovery guides, live sensor maps, and advanced maintenance features. Scales, pointers and quick release handles ensure additional tools are not necessary. Trained technicians can complete a changeover in under 3min.

Dual channel safety circuit maintains integrity of safety features in case of single component failure.

Eliminates misalignment of guard door interlocks which prevents problems common to keyed interlocks.

HMI with User Centric Design

Fast changeovers are supported by the industry’s most advanced HMI with an uncluttered design, intuitive navigation, interactive changeover and fault-recovery guides, live sensor maps, and advanced maintenance features. Scales, pointers and quick release handles ensure additional tools are not necessary. Trained technicians can complete a changeover in under 3min.

Safety Redundancy with CAT 3

Dual channel safety circuit maintains integrity of safety features in case of single component failure.

Highly Reliable Non-Contact Interlocks

Eliminates misalignment of guard door interlocks which prevents problems common to keyed interlocks.

Specifications

  • Speed
    • 25 to 42 cases/min
    • depending on case length
  • Min. Case Size
    • 8" (L) x 5" (W) x 4.75" (H)
    • Extended case size ranges available. Contact us to discuss your application.
  • Max. Case Size
    • 24" (L) x 16" (W) x 18.5" (H)
    • Extended case size ranges available. Contact us to discuss your application.
  • Sealing
    • Hot Melt Glue
    • Tape
  • Operation Pneumatic
  • Changeover

    Manual, supported by HMI graphical guided instructions and changeover map, scales, pointers, and quick release handles
    3 min (estimate for trained technician)

  • Construction
    • Low Pressure Washdown
    • Mild Steel
    • Stainless Steel
  • Machine Size Range (ft)
    • 11 (L) x 5 (W) x 5 (H)
  • Controls
    • Allen-Bradley CompactLogix PLC
    • PackML Compliant
    • PanelView Color HMI
  • Air Requirements 80 PSI
  • Power Requirements 460 VAC
  • Disconnect Sizes 30 Amps
  • Air Consumption

    Glue: 0.136 SCF/Cycle
    Tape: 0.120 SCF/Cycle

  • FLA (Full Load Amp) of Base Machine

    Glue: 16 Amps
    Tape: 5.1 Amps

  • Case Support
    • CSSC

    • FOL

    • RSC

Popular Upgrade Options

Additional Tape Head

A spare tape head allows quicker replacement of tape by exchanging the entire head and refilling the empty one while the machine is back up and running.

Air-Conditioner

Air conditioning provides cooling when ambient temperature becomes too hot or the contents of the electrical enclosure generate heat that risk failure to components.

Auxiliary Operations Station

An auxiliary operator station enables easy access to cycle start/stop, reset, and emergency stop pushbutton functions on both sides of the machine.

Bottom Tape

Bottom tape seal can be combined with the standard top tape seal. When cases arrive at the machine the bottom flaps must be closed.

Glue on Demand System

A tankless glue system pulls hot melt adhesive in solid state form from a storage container into a heat chamber where it is melted only when required. This reduces char and waste and eliminates the need to fill a melt tank that is extremely hot.

Grace Port

A grace port provides convenient communication access and a 110V convenience outlet at the outside of the machine’s electrical cabinet.

Hand Pack Station

An ergonomically-designed, highly-configurable hand pack station that can be customized for various plant layouts and output requirements.

High-Capacity Adhesive Feeder

Adhesive fill systems monitor and maintain proper adhesive levels in hot melt glue system tanks. The sealed melter and auto-feed systems relieve machine operators from continuously refilling the tank.

Low Temperature Environment

Electrical enclosures located in cold and humid environments maintain better performance and longevity with the addition of this heater and drier package.

Oversized and Undersized Case Support

This machine can be modified to operate outside of standard specifications to accommodate smaller or larger dimension products and cases. Specific adjustments require engineering review to determine limitations and potential performance trade-offs such as machine speed or larger machine footprint.

Plant Level Ethernet Connection

A Network Address Translation device allows specific Ethernet network configurations across multiple machines in the plant network and offers the ability for remote support through VPN connections.

Portability

Easily move or reposition a machine on the production floor with the portability package, which provides locking casters and stabilizing jackscrew assemblies. Depending on machine model, it can also include quick disconnects for air lines and electrical lines.

Remote Access Router

A remote access router mounted in the electrical cabinet allows secure Internet VPN connection to a machine or system for support and control program change needs. This capability is included with every Pearson engineered system and as an option on all individual machines. Remote service access offers the potential to reduce on-site service trips. Internet connectivity is available via direct Ethernet, Wi-Fi, or cellular methods.

Videos

CS25-T Case Sealer

Pearson’s CS25-T Case Sealer top seals a variety of case styles with tape at rates of 25-42 cases per minute. With a bypass option for pre-sealed or open-top cases, the machine has an intuitive HMI supporting operation, changeovers and troubleshooting. Plus, advanced features including Remote Access capability, machine status lighting and safety redundancy come standard.

CS25-G Case Sealer

Pearson’s CS25-G Case Sealer top seals a variety of case styles at rates up to 25 cases per minute. With a bypass option for pre-sealed or open-top cases, the machine has an intuitive HMI supporting operation, changeovers and troubleshooting. Plus, advanced features including Remote Access capability, machine status lighting and safety redundancy come standard.

Case Erecting, Packing & Sealing for Bundled Tubes

This erect, pack and seal system by Pearson Packaging Systems forms consistently square and securely-sealed cases, and incorporates a vision system and dual delta robots with custom tooling to pack bundles of personal lubricant tubes.

Erect, Pack, Seal & Palletize: Robotic Case Packing for Baked Goods

In this application, a Pearson case erector and case sealer form consistently square and securely sealed cases. Cartons are conveyed into the load position. The robot will pick up two cartons from the infeed conveyor and place the cartons into two cases in a smooth motion.

Pearson Hot Melt Adhesive

  • OEM verified formulas
  • Short lead times
  • Competitive pricing
  • Extended 1-year warranty for your Pearson equipment

Not Just a Good Product but a Reliable Partner

  • Rugged machine design optimized for durability in a 24/7 environment
  • Uniform user interface across the entire product portfolio
  • Intuitive Human Machine Interface (HMI) to support a high-turnover labor force
  • Reliable, thought-out solutions based on over 60 years of erecting, packing and sealing and 30 years of robotic integration experience
  • Comprehensive sales, aftermarket, and service support
  • Large team of extensively trained technicians to service your equipment
  • 24/7 live service support
  • Premier industry lead-times for faster delivery and shorter down-payment cycles
  • Team of project managers provides ongoing visibility to meet delivery timelines and budgets