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Case Sealer

CS25

Pearson’s CS25 Case Sealers top seal a wide range of case sizes with either pressure-sensitive tape or hot melt adhesive at speeds of 25 to 42 cases per minute depending on case length. A convenient bypass option eliminates the need for additional conveying when pre-sealed boxes or HSCs are introduced into the line. Advanced features such as high-visibility machine status lighting, non-contact interlocks, CAT-3 Safety Circuits, an easily accessible grace port and an auxiliary operator station are standard on the machine.

Key Features

  • Optimal Case Infeed Gaps

    A built-in metering stop creates gaps between cases without the need to adjust infeed conveyor speed for each case.

  • Case Squareness Protection

    Spring loaded synchronous compensating side belts and squaring wheels ensure cases remain square throughout the closing and sealing process.

  • Secure Glue Bond

    Urethane compression wheels guarantee a secure glue bond prior to the case exiting the machine by providing variable, regulatable pressure for compressing the glue lines.

  • Detect Tape Related Errors

    Sensors detect fail-to apply, fail-to-cut and low tape situation.

  • Fast Changeover

    Fast changeovers are supported by the industry’s most advanced HMI with an uncluttered design, intuitive navigation, interactive changeover and fault-recovery guides, live sensor maps, and advanced maintenance features. Scales, pointers and quick release handles ensure additional tools are not necessary. Trained technicians can complete a changeover in under 3min.

  • Bypass Option for Pre-Sealed Boxes or Without Tops

    No need to build by-pass conveyors when running cases not requiring sealing.

  • Safety Redundancy with CAT 3

    Dual channel safety circuit maintains integrity of safety features in case of single component failure.

  • Highly Reliable Non-Contact Interlocks

    Eliminates misalignment of guard door interlocks which prevents problems common to keyed interlocks.

  • High-Visibility Machine Status

    A standard four-light LED beacon and multi-color interior machine lighting provides high-visibility of machine status.

  • Easily Accessible Grace Port

    Grace ports provide convenient communication access and 110V convenience outlet at the outside of the machine’s electrical cabinet.

  • Convenient Dual Access to Machine

    An auxiliary operator station enables machine control on both sides of the conveyor.

  • Remote Access Capability

    Allows Pearson’s support team on-demand access to the equipment’s PLC and HMI through a secure VPN connection via an eWON router (ISECOM STAR and ISO27001 certified) to support emergency troubleshooting and reduce on-site visits.

Optimal Case Infeed Gaps

A built-in metering stop creates gaps between cases without the need to adjust infeed conveyor speed for each case.

Case Squareness Protection

Spring loaded synchronous compensating side belts and squaring wheels ensure cases remain square throughout the closing and sealing process.

Secure Glue Bond

Urethane compression wheels guarantee a secure glue bond prior to the case exiting the machine by providing variable, regulatable pressure for compressing the glue lines.

Detect Tape Related Errors

Sensors detect fail-to apply, fail-to-cut and low tape situation.

Fast Changeover

Fast changeovers are supported by the industry’s most advanced HMI with an uncluttered design, intuitive navigation, interactive changeover and fault-recovery guides, live sensor maps, and advanced maintenance features. Scales, pointers and quick release handles ensure additional tools are not necessary. Trained technicians can complete a changeover in under 3min.

Bypass Option for Pre-Sealed Boxes or Without Tops

No need to build by-pass conveyors when running cases not requiring sealing.

Safety Redundancy with CAT 3

Dual channel safety circuit maintains integrity of safety features in case of single component failure.

Highly Reliable Non-Contact Interlocks

Eliminates misalignment of guard door interlocks which prevents problems common to keyed interlocks.

High-Visibility Machine Status

A standard four-light LED beacon and multi-color interior machine lighting provides high-visibility of machine status.

Easily Accessible Grace Port

Grace ports provide convenient communication access and 110V convenience outlet at the outside of the machine’s electrical cabinet.

Convenient Dual Access to Machine

An auxiliary operator station enables machine control on both sides of the conveyor.

Remote Access Capability

Allows Pearson’s support team on-demand access to the equipment’s PLC and HMI through a secure VPN connection via an eWON router (ISECOM STAR and ISO27001 certified) to support emergency troubleshooting and reduce on-site visits.

Specifications

  • Speed
    • 25 to 42 cases/min
    • depending on case length
  • Min. Case Size
    • 8" (L) x 5" (W) x 4.5" (H)
    • Range represents machine family, individual models may vary. Extended case size ranges are possible. Contact us to discuss your application.
  • Max. Case Size
    • 24" (L) x 16" (W) x 18.5" (H)
    • Range represents machine family, individual models may vary. Extended case size ranges are possible. Contact us to discuss your application.
  • Sealing
    • Hot Melt Glue
    • Tape
  • Operation Pneumatic
  • Changeover

    Manual, supported by HMI graphical guided instructions and changeover map, scales, pointers, and quick release handles
    3 min (estimate for trained technician)

  • Construction
    • Low Pressure Washdown
    • Mild Steel
    • Stainless Steel
  • Machine Size Range (ft)
    • 10.8 (L) x 5 (W) x 5 (H)
  • Controls
    • Allen-Bradley CompactLogix PLC
    • PackML Compliant
    • PanelView Color HMI
  • Air Requirements 80 PSI
  • Power Requirements 460 VAC
  • Disconnect Sizes 30 Amps
  • Air Consumption

    Glue: 0.101 SCF/Cycle
    Tape: 0.085 SCF/Cycle

  • FLA (Full Load Amp) of Base Machine

    Glue: 13.6 Amps
    Tape: 3 Amps

  • Case Support
    • CSSC

    • FOL

    • RSC

Upgrade Options

Additional Tape Head

A spare tape head allows quicker replacement of tape by exchanging the entire head and refilling the empty one while the machine is back up and running.

Air-Conditioner

Air conditioning provides cooling when ambient temperature becomes too hot or the contents of the electrical enclosure generate heat that risk failure to components.

Bottom Tape

Bottom tape seal can be combined with the standard top tape seal. When cases arrive at the machine the bottom flaps must be closed.

Glue on Demand System

A tankless glue system pulls hot melt adhesive in solid state form from a storage container into a heat chamber where it is melted only when required. This reduces char and waste and eliminates the need to fill a melt tank that is extremely hot.

Hand Pack Station

An ergonomically-designed, highly-configurable hand pack station that can be customized for various plant layouts and output requirements.

High-Capacity Adhesive Feeder

Adhesive fill systems monitor and maintain proper adhesive levels in hot melt glue system tanks. The sealed melter and auto-feed systems relieve machine operators from continuously refilling the tank.

Low Temperature Environment

Electrical enclosures located in cold and humid environments maintain better performance and longevity with the addition of this heater and drier package.

Oversized and Undersized Case Support

This machine can be modified to operate outside of standard specifications to accommodate smaller or larger dimension products and cases. Specific adjustments require engineering review to determine limitations and potential performance trade-offs such as machine speed or larger machine footprint.

Plant Level Ethernet Connection

A Network Address Translation device allows specific Ethernet network configurations across multiple machines in the plant network and offers the ability for remote support through VPN connections.

Portability

Easily move or reposition a machine on the production floor with the portability package, which provides locking casters and stabilizing jackscrew assemblies. Depending on machine model, it can also include quick disconnects for air lines and electrical lines.

Resources

Videos

Downloads

Purchase Options

Bulk Fill System

This integrated bulk fill line consists of a CE25 case erector with tape closure, a BI18 bag inserter, a UC15 bag uncuffer and a CS25 tape sealer. Third-party OEM equipment such as fillers, check weighers or metal detectors can be integrated into the system.

CS25-G Case Sealer

Pearson’s CS25 Case Sealers top seal a wide range of case sizes with hot melt adhesive at speeds of 25 to 42 cases per minute depending on case length. A convenient bypass option eliminates the need for additional conveying when pre-sealed boxes or HSCs are introduced into the line.

CS25-T Case Sealer

Pearson’s CS25 Case Sealers top seal a wide range of case sizes with pressure sensitive tape at speeds of 25 to 42 cases per minute depending on case length. A convenient bypass option eliminates the need for additional conveying when pre-sealed boxes or HSCs are introduced into the line.

Erect, Pack & Seal – Medical-Grade Wet Wipes

With consistent production rates of 160 products/minute, this erect, pack and seal system has a reduced footprint, automatic tool change, continuous motion, and articulated movement for packing in small, tight spaces.

Erect, Pack, Seal, Palletize System – Wire Spools

This Erect, Pack, Seal, Palletize system flexibly accommodates challenging wire spool products.

In addition to the traditional purchase model, this product is available under the Machine-as-a-Service Program. This used-based payment option allows you to automate now, even without CapEx funding. In addition, the program’s structure virtually guarantees a reliably functioning machine and timely service support.

Learn more about MaaS

What tape width can be run on the machine?

For optimal performance, two and three-inch tape is recommended.

What tape mil thickness is required?

For optimal performance, we recommend 2.5 mil to 3.2 mil. If you want to run other mil thicknesses, please allow Pearson engineering to review your application.

Does case hand matter?

No. Case hand does not matter in the configuration of a box sealer.

What is the lead time? When does it start?

Standard lead time is 9-11 weeks. Standard lead times do not account for non-standard options. These are estimates, your confirmed lead time will be provided once the project is being scheduled with project management. You may also request a specific date, which we’ll confirm before you place the order. Lead times start when the PO is accepted.

This product is also available under our Streamlined Lead Time Program with a lead time as short as 30 days. To make it work, customization options will be limited to the most popular 200. Speak to your sales representative about the details of this program.

What HMI is standard?

Pearson standardizes on Allen Bradley, PanelView1000+. Our user-centric interface is built on the Rockwell platform and cannot be applied to other HMI brands.

What information do I need to provide for a quote?

If a quick, high-level budgetary quote is all you need, we are happy to provide you with the base machine rate. However, the more information you provide us about your particular application, the more accurately we can quote you. It also enables us to identify potential challenges and discuss how we can overcome them. If you are interested in a detailed quote, expect our sales managers to discuss the following questions with you.

  • Case rates
  • Case Style (RSC, HSC, Bliss, FOL, etc..)
  • Case dimensions (LxWxD, Open Depth and KDW, Drawings are preferred)
  • Tape or glue closure
  • Construction type (mild steel, stainless steel, stainless with NEMA4X low-pressure washdown)
  • Environment of room where equipment will be placed – Hot, cold, wet, temp
  • Duty cycle (ie. 3 shifts per day 5 days per week)
  • Voltage requirement
  • Product inside the cases (pictures preferred)
  • Estimated full case weight
  • Wish list for upgrade options
  • Special requirements
  • Are there specifications that need to be reviewed?

What can I expect after I request a quote?

If all you need is a high-level budgetary quote, we will provide you base-level machine pricing immediately. If you are looking for a more detailed quote, we will reach out to you within 24 business hours to discuss your application and collect all the necessary information. Once we collected the information, expect a detailed quote within 2-4 business days (unless your application requires non-standard options). For a firm quote, we generally like to review a sample of your case(s)/partitions/bags. This greatly reduces the risk of missing any potential obstacles and ensures that you receive not only the most accurate quote but also a high-performing machine. If your request requires a specifications response, please allow 7-10 working days for a quote turnaround.

Why do you need case samples for a firm quote? What if I don't have any?

Case samples allow us to help you avoid unforeseen challenges, determine the need for special options or recommend a different machine model better suited for your application. In nearly 65% of all projects, case sample reviews prevent costly mistakes, inferior performance and extended lead times. Here is a small sample of unwanted problems case reviews uncovered and averted:

  • Samples did not match drawings, which drove a change to the proposal
  • Unidentified shied flaps
  • Case hand was not identified on drawings or different
  • Product fit too tight or too loose into the case
  • The case’s manufacturer’s joint location or style interfered with the product being loaded
  • Corrugate quality issues interfering with proper machine performance
  • Bag thickness/construction/size did not match the requirements
  • Flap folding sequences/glue patterns requiring special attention
  • Head space in cases requiring special options or over pack interfering with proper sealing

Although we’d like to review case samples before we provide a firm quote, we understand that this is not always possible. In that case, we will provide a quote based on the information and drawings you provided.

This machine is available under the Machine as a Service Program. Where can I learn more?

The MaaS program is an exciting opportunity to automate even when CapEx is unavailable. Far superior to traditional leasing models, MaaS aligns operational costs with production output. Learn more here

What are the limitations of low-pressure washdown?

Low-pressure washdown is limited to 4.3 psi at a distance of 10 feet. It does not protect against direct hard spray or the use of caustic fluids.

Not just a good product but a reliable partner

  • Expect a rugged machine design optimized for durability and long equipment life in a 24/7 environment
  • Benefit from a uniform user interface for your erecting, packing, sealing, and palletizing equipment
  • Count on comprehensive sales, aftermarket, and service support
  • Experience premier industry lead-times for faster delivery and shorter down-payment cycles
  • Optimally support a high-turnover labor force with the most advanced Human Machine Interface (HMI) in the secondary packaging industry
  • Rely on extensively trained and FANUC Certified technicians to service your equipment including FANUC robots
  • Have confidence in reliable, thought-out solutions based on 60 years of erecting, packing and sealing and 30 years of robotic integration experience
  • Depend on our team of project managers to provide ongoing visibility to meet delivery timelines and budgets
  • Always lean on us for 24/7 live service support
  • If CapEx is unavailable, but automation should not be delayed, talk to us about our Machine-as-a-Service program