Bulk Pack

BI18

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Pearson BI18 Bag Inserter opens, inserts, and cuffs perforated plastic bags from roll stock into a wide variety of corrugated cases at speeds of up to 18 cases per minute. Advanced design features guarantee smooth and precise bag placement and handling. Furthermore, high-visibility machine status lighting, non-contact interlocks, CAT-3 Safety Circuits, easily accessible grace port and an auxiliary operator station are standard features on the machine.

Standard Features

Fast changeovers are supported by the industry’s most advanced HMI with an uncluttered design, intuitive navigation, interactive changeover and fault-recovery guides, live sensor maps, and advanced maintenance features. Scales, pointers and quick release handles ensure additional tools are not necessary. Trained technicians can complete a changeover in under 20min.

A remote operator station enables convenient machine control on both sides of the conveyor.

Dual channel safety circuit maintains integrity of safety features in case of single component failure.

Eliminates misalignment of guard door interlocks which prevents problems common to keyed interlocks.

A standard four-light LED beacon provides high-visibility of machine status.

Grace ports provide convenient communication access and 110V convenience outlet at the outside of the machine’s electrical cabinet.

Allows Pearson’s support team on-demand access to the equipment’s PLC and HMI through a secure VPN connection via an eWON router (ISECOM STAR and ISO27001 certified) to support emergency troubleshooting and reduce on-site visits.

Fast Changeover

Fast changeovers are supported by the industry’s most advanced HMI with an uncluttered design, intuitive navigation, interactive changeover and fault-recovery guides, live sensor maps, and advanced maintenance features. Scales, pointers and quick release handles ensure additional tools are not necessary. Trained technicians can complete a changeover in under 20min.

Auxiliary Operator Station

A remote operator station enables convenient machine control on both sides of the conveyor.

Safety Redundancy with CAT 3

Dual channel safety circuit maintains integrity of safety features in case of single component failure.

Highly Reliable Non-Contact Interlocks

Eliminates misalignment of guard door interlocks which prevents problems common to keyed interlocks.

High-Visibility Machine Status

A standard four-light LED beacon provides high-visibility of machine status.

Easily Accessible Grace Port

Grace ports provide convenient communication access and 110V convenience outlet at the outside of the machine’s electrical cabinet.

Remote Access Capability

Allows Pearson’s support team on-demand access to the equipment’s PLC and HMI through a secure VPN connection via an eWON router (ISECOM STAR and ISO27001 certified) to support emergency troubleshooting and reduce on-site visits.

Specifications

  • Speed
    • Up to 18 cases/min
  • Min. Case Size
    • 9.5" (L) x 9.5" (W) x 10" (H)
    • Extended case size range available. Contact us to discuss your application.
  • Max. Case Size
    • 24" (L) x 17" (W) x 24" (H)
    • Extended case size range available. Contact us to discuss your application.
  • Operation Pneumatic
  • Changeover

    Manual, supported by HMI graphical guided instructions and changeover map, scales, pointers, and quick release handles
    20 min (estimate for trained technician)

  • Construction
    • Low Pressure Washdown
    • Mild Steel
    • Stainless Steel
  • Machine Size Range (ft)
    • 6 (L) x 8 (W) x 8 (H)
  • Controls
    • Allen-Bradley MicroLogix PLC
    • PackML Compliant
    • PanelView Color HMI
  • Air Requirements 80 PSI
  • Power Requirements 460 VAC
  • Disconnect Sizes 30 Amps
  • Air Consumption

    2.502 SCF/Cycle

  • FLA (Full Load Amp) of Base Machine

    13 Amps

  • Case Support
    • Bliss Shipper

    • FOL

    • HSC

    • RSC

    • Tablock RSC

Popular Upgrade Options

Air-Conditioner

Air conditioning provides cooling when ambient temperature becomes too hot or the contents of the electrical enclosure generate heat that risk failure to components.

Fitted Conveyor

Standard Bag Inserters sit atop of the customer’s existing conveyor. Alternatively, Pearson can provide and internal fitted conveyor, which extends from the outer edge of the infeed tunnel guard and reaches to the outer edge of the discharge tunnel guard.

Fitted Mandrel

A custom sized mandrel replaces the standard mandrel to provide better placement of the bag in the case. A fitted mandrel is recommended if the bag is being pulled into the case during loading with certain products. A fitted mandrel may reduce the speed of the machine.

Low Temperature Environment

Electrical enclosures located in cold and humid environments maintain better performance and longevity with the addition of this heater and drier package.

Oversized and Undersized Case Support

This machine can be modified to operate outside of standard specifications to accommodate smaller or larger dimension products and cases. Specific adjustments require engineering review to determine limitations and potential performance trade-offs such as machine speed or larger machine footprint.

Plant Level Ethernet Connection

A Network Address Translation device allows specific Ethernet network configurations across multiple machines in the plant network and offers the ability for remote support through VPN connections.

Portability

Easily move or reposition a machine on the production floor with the portability package, which provides locking casters and stabilizing jackscrew assemblies. Depending on machine model, it can also include quick disconnects for air lines and electrical lines.

Videos

BI18 Bag Inserter

Pearson’s BI18 Bag Inserter opens, inserts and cuffs perforated plastic bags into a variety of case styles at rates up to 18 cases per minute. It’s intuitive HMI supports operation, changeovers and troubleshooting. Plus, the machine comes standard with advanced features including Remote Access capability, machine status lighting and safety redundancy.

What is the lead time? When does it start?

Standard lead time is 13-15 weeks. Standard lead times do not account for non-standard options. These are estimates, your confirmed lead time will be provided once the project is being scheduled with project management. You may also request a specific date, which we’ll confirm before you place the order. Lead times start when the PO is accepted.

What HMI is standard?

Pearson standardizes on Allen Bradley, PanelView1000+. Our user-centric interface is built on the Rockwell platform and cannot be applied to other HMI brands.

What information do I need to provide for a quote?

If a quick, high-level budgetary quote is all you need, we are happy to provide you with the base machine rate. However, the more information you provide us about your particular application, the more accurately we can quote you. It also enables us to identify potential challenges and discuss how we can overcome them. If you are interested in a detailed quote, expect our sales managers to discuss the following questions with you.

  • Case rates
  • Case Style (RSC, HSC, Bliss, FOL, etc..)
  • Case dimensions (LxWxD, Open Depth and KDW, Drawings are preferred)
  • Tape or glue closure
  • Construction type (mild steel, stainless steel, stainless with NEMA4X low-pressure washdown)
  • Environment of room where equipment will be placed – Hot, cold, wet, temp
  • Duty cycle (ie. 3 shifts per day 5 days per week)
  • Voltage requirement
  • Product inside the cases (pictures preferred)
  • Estimated full case weight
  • Wish list for upgrade options
  • Special requirements
  • Are there specifications that need to be reviewed?

What information do I need to provide for a quote?

If a quick, high-level budgetary quote is all you need, we are happy to provide you with the base machine rate. However, the more information you provide us about your particular application, the more accurately we can quote you. It also enables us to identify potential challenges and discuss how we can overcome them. If you are interested in a detailed quote, expect our sales managers to discuss the following questions with you.

  • Case and/or product rates per minute (CPM and/or PPM)
  • Case dimensions (Drawings are preferred)
  • Product dimensions (Drawings and/or pictures are preferred)
  • Pack pattern of the product inside the case (pictures are preferred)
  • Orientation of the product on the conveyor as it will be received by our system
  • Elevation of the infeed product conveyor
  • Construction type (mild steel, stainless steel, stainless with NEMA4X low-pressure washdown)
  • Environment of room where equipment will be placed – Hot, cold, wet, temp
  • Duty cycle (ie. 3 shifts per day 5 days per week)
  • Changeovers frequency per shift
  • Inspection or labeling requirements
  • Voltage requirement
  • Estimated full case weight
  • Wish list for upgrade options
  • Special requirements
  • Are there specifications that need to be reviewed?
  • AutoCAD of area in scope (required for drawing from Pearson)

What can I expect after I request a quote?

If all you need is a high-level budgetary quote, we will provide you base-level machine pricing immediately. If you are looking for a more detailed quote, we will reach out to you within 24 business hours to discuss your application and collect all the necessary information. Once we collected the information, expect a detailed quote within 2-4 business days (unless your application requires non-standard options). For a firm quote, we generally like to review a sample of your case(s)/partitions/bags. This greatly reduces the risk of missing any potential obstacles and ensures that you receive not only the most accurate quote but also a high-performing machine. If your request requires a specifications response, please allow 7-10 working days for a quote turnaround.

Why do you need case samples for a firm quote? What if I don't have any?

Case samples allow us to help you avoid unforeseen challenges, determine the need for special options or recommend a different machine model better suited for your application. In nearly 65% of all projects, case sample reviews prevent costly mistakes, inferior performance and extended lead times. Here is a small sample of unwanted problems case reviews uncovered and averted:

  • Samples did not match drawings, which drove a change to the proposal
  • Unidentified shied flaps
  • Case hand was not identified on drawings or different
  • Product fit too tight or too loose into the case
  • The case’s manufacturer’s joint location or style interfered with the product being loaded
  • Corrugate quality issues interfering with proper machine performance
  • Bag thickness/construction/size did not match the requirements
  • Flap folding sequences/glue patterns requiring special attention
  • Head space in cases requiring special options or over pack interfering with proper sealing

Although we’d like to review case samples before we provide a firm quote, we understand that this is not always possible. In that case, we will provide a quote based on the information and drawings you provided.

What bag requirements apply to the machine?

Pearson bag inserters accommodate bags up to 35 inches in width and 38 inches in length supplied on perforated roll-stock. Film thickness should be between 1.25 – 4.0 mil low or high density and the roll diameter should not exceed 14 inches. Bags must be sized to fit the case according to our Bag Size Calculator (available upon request).

What options do I have to reduce air consumption?

The BI 18 Bag Inserter can be upgraded to a Servo model, however, this option is most useful in a post-purchase application. If you are interested in a servo-driven bag inserter, we recommend the BI25, which was designed for this purpose. Economically, it is also more favorable to choose a BI25 over a BI18 plus Servo Upgrades.

What are the limitations of low-pressure washdown?

Low-pressure washdown is limited to 4.3 psi at a distance of 10 feet. It does not protect against direct hard spray or the use of caustic fluids.

Not Just a Good Product but a Reliable Partner

  • Rugged machine design optimized for durability in a 24/7 environment
  • Uniform user interface across the entire product portfolio
  • Intuitive Human Machine Interface (HMI) to support a high-turnover labor force
  • Reliable, thought-out solutions based on over 60 years of erecting, packing and sealing and 30 years of robotic integration experience
  • Comprehensive sales, aftermarket, and service support
  • Large team of extensively trained technicians to service your equipment
  • 24/7 live service support
  • Premier industry lead-times for faster delivery and shorter down-payment cycles
  • Team of project managers provides ongoing visibility to meet delivery timelines and budgets