Bliss Former

BF30

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The Pearson BF30 Bliss Former assembles a wide variety of sturdy shipper and display-ready, three-piece bliss box designs at rates up to 30 cases per minute. The BF30 is optimal for larger boxes, often used in big-box retailers or club stores such as Costco, Walmart or Sam’s Club.

A gravity fed magazine and a powered end-panel magazine with following paddle ensure that each panel is accurately presented for pick off. To establish consistent glue compression and case squareness, the active forming section impacts the glue lines as opposed to rubbing over it.

For high-speed operations, an optional high-capacity Automatic Stack Transfer System is available. Advanced features such as high-visibility machine status lighting, non-contact interlocks, CAT-3 Safety Circuits and an easily accessible grace port are standard on the machine.

Standard Features

Changeovers are supported by the industry’s most advanced HMI with an uncluttered design, intuitive navigation, interactive changeover and fault-recovery guides, live sensor maps, and advanced maintenance features. Scales, pointers and quick release handles ensure additional tools are not necessary. A trained technician can complete a changeover in under 45min.

Eliminates misalignment of guard door interlocks which prevents problems common to keyed interlocks.

Dual channel safety circuit maintains integrity of safety features in case of single component failure.

Grace ports provide convenient communication access and 110V convenience outlet at the outside of the machine’s electrical cabinet.

A remote operator station enables convenient machine control on both sides of the conveyor.

Allows Pearson’s support team on-demand access to the equipment’s PLC and HMI through a secure VPN connection via an eWON router (ISECOM STAR and ISO27001 certified) to support emergency troubleshooting and reduce on-site visits.

User-Centric HMI

Changeovers are supported by the industry’s most advanced HMI with an uncluttered design, intuitive navigation, interactive changeover and fault-recovery guides, live sensor maps, and advanced maintenance features. Scales, pointers and quick release handles ensure additional tools are not necessary. A trained technician can complete a changeover in under 45min.

Reliable Non-Contact Interlocks

Eliminates misalignment of guard door interlocks which prevents problems common to keyed interlocks.

Safety Redundancy with CAT 3

Dual channel safety circuit maintains integrity of safety features in case of single component failure.

Easily Accessible Grace Port

Grace ports provide convenient communication access and 110V convenience outlet at the outside of the machine’s electrical cabinet.

Auxiliary Operator Station

A remote operator station enables convenient machine control on both sides of the conveyor.

Remote Access Capability

Allows Pearson’s support team on-demand access to the equipment’s PLC and HMI through a secure VPN connection via an eWON router (ISECOM STAR and ISO27001 certified) to support emergency troubleshooting and reduce on-site visits.

Specifications

  • Speed
    • Up to 30 cases/min
  • Min. Case Size
    • 8" (L) x 8" (W) x 4" (H)
  • Max. Case Size
    • 24" (L) x 24" (W) x 12" (H)
  • Sealing
    • Hot Melt Glue
  • Changeover

    Manual, supported by HMI graphical guided instructions and changeover map, scales, pointers, and quick release handles
    45 min (estimate for trained technician)

  • Construction
    • Low Pressure Washdown
    • Mild Steel
    • Stainless Steel
  • Machine Size Range (ft)
    • 13'7" (L) x 12'1" (W) x 9'10" (H)
  • Controls
    • Allen-Bradley CompactLogix PLC
    • PackML Compliant
    • PanelView Color HMI
  • Air Requirements 80 PSI
  • Power Requirements 460 VAC
  • Disconnect Sizes 30 Amps
  • Air Consumption

    2.046 SCF/Cycle

  • FLA (Full Load Amp) of Base Machine

    27 Amps

  • Case Support
    • Bliss Shipper

Popular Upgrade Options

Air-Conditioner

Air conditioning provides cooling when ambient temperature becomes too hot or the contents of the electrical enclosure generate heat that risk failure to components.

Custom Case Range

This option allows cases outside of the machines standard capabilities to be run. Specific adjustments require engineering review to determine limitations and potential performance trade-offs such as machine speed or larger machine footprint.

Extended End Panel Magazine

The magazine extension adds additional capacity for longer continuous operation between magazine reloads. Various extension lengths are available depending on machine model.

High Capacity Stack Transfer System

The extended feed system replenishes the primary material hoppers. As it nears depletion, the conveyor is activated and a stack of die cut corrugate is deposited into the primary hopper. Body wrap stack transfer systems can double or triple overall material capacity, while H-divider stack transfer magazines can more than quadruple the standard machine capacity.

High-Capacity Adhesive Feeder

Adhesive fill systems monitor and maintain proper adhesive levels in hot melt glue system tanks. The sealed melter and auto-feed systems relieve machine operators from continuously refilling the tank.

Low Temperature Environment

Electrical enclosures located in cold and humid environments maintain better performance and longevity with the addition of this heater and drier package.

Plant Level Ethernet Connection

A Network Address Translation device allows specific Ethernet network configurations across multiple machines in the plant network and offers the ability for remote support through VPN connections.

Videos

BF30-G 3-Piece Bliss Former

The Pearson BF30 Bliss Former assembles a wide variety of sturdy shipper and display-ready, two- or three-piece bliss box designs at rates up to 30 cases per minute. This machine is optimal for larger boxes.

BF30-G Bliss Former

Pearson’s BF30-G Bliss Former forms sturdy shipper and display-ready box styles at rates up to 30 cases per minute. This machine is ideal for larger boxes commonly found at club-style stores like Costco or Walmart. An active forming section ensures boxes are secure and consistently square, while an intuitive HMI supports operation, changeovers and troubleshooting. An optional high-capacity Automatic Stack Transfer System is available to decrease the frequency of consumable reloading.

Pearson Hot Melt Adhesive

  • OEM verified formulas
  • Short lead times
  • Competitive pricing
  • Extended 1-year warranty for your Pearson equipment

Not Just a Good Product but a Reliable Partner

  • Rugged machine design optimized for durability in a 24/7 environment
  • Uniform user interface across the entire product portfolio
  • Intuitive Human Machine Interface (HMI) to support a high-turnover labor force
  • Reliable, thought-out solutions based on over 60 years of erecting, packing and sealing and 30 years of robotic integration experience
  • Comprehensive sales, aftermarket, and service support
  • Large team of extensively trained technicians to service your equipment
  • 24/7 live service support
  • Premier industry lead-times for faster delivery and shorter down-payment cycles
  • Team of project managers provides ongoing visibility to meet delivery timelines and budgets