Standard Case Packer

RTL-HZ Horizontal

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Pearson Packaging Systems’ RTL-HZ is a modular robotic case packer for horizontal pack applications. Optimized for light-weight flexible products such as bags, pouches or flow-wrapped items, the RTL-HZ robotic case packer can reach speeds up to 65 products per minute in its base configuration and 160 products per minute by adding further modules. Vision and line tracking maximize machine performance and correct for product misalignment and variation. Advanced features such as high-visibility machine status lighting, remote access, non-contact interlocks, CAT-3 Safety Circuits, an easily accessible grace port and an auxiliary operator station are standard features.

Standard Features

Fast changeovers are supported by the industry’s most advanced HMI with an uncluttered design, intuitive navigation, interactive changeover and fault-recovery guides, live sensor maps, and advanced maintenance features. Scales, pointers and quick release handles ensure additional tools are not necessary. Trained technicians can complete a changeover in under 5min.

A remote operator station enables convenient machine control on both sides of the conveyor.

Dual channel safety circuit maintains integrity of safety features in case of single component failure.

Eliminates misalignment of guard door interlocks which prevents problems common to keyed interlocks.

Grace ports provide convenient communication access and 110V convenience outlet at the outside of the machine’s electrical cabinet.

Allows Pearson’s support team on-demand access to the equipment’s PLC and HMI through a secure VPN connection via an eWON router (ISECOM STAR and ISO27001 certified) to support emergency troubleshooting and reduce on-site visits.

Fast Changeover

Fast changeovers are supported by the industry’s most advanced HMI with an uncluttered design, intuitive navigation, interactive changeover and fault-recovery guides, live sensor maps, and advanced maintenance features. Scales, pointers and quick release handles ensure additional tools are not necessary. Trained technicians can complete a changeover in under 5min.

Auxiliary Operator Station

A remote operator station enables convenient machine control on both sides of the conveyor.

Safety Redundancy with CAT 3

Dual channel safety circuit maintains integrity of safety features in case of single component failure.

Highly Reliable Non-Contact Interlocks

Eliminates misalignment of guard door interlocks which prevents problems common to keyed interlocks.

Easily Accessible Grace Port

Grace ports provide convenient communication access and 110V convenience outlet at the outside of the machine’s electrical cabinet.

Remote Access Capability

Allows Pearson’s support team on-demand access to the equipment’s PLC and HMI through a secure VPN connection via an eWON router (ISECOM STAR and ISO27001 certified) to support emergency troubleshooting and reduce on-site visits.

Specifications

  • Speed
    • Up to 65/110/160 products per minute

    • Rates vary depending on number of robots.
  • Min. Case Size
    • 9" (L) x 4.5" (W) x 6" (H)
    • Products weighing up to 2lbs
  • Max. Case Size
    • 24" (L) x 14" (W) x 15" (H)
    • Products weighing up to 2lbs
  • Operation Robotic
  • Changeover

    • HMI graphical guided instructions
    • Fast – tool-free changeover and externally accessible adjustments
    • 5 min (estimate for trained technician)

  • Construction
    • Mild Steel
    • Stainless Steel
  • Machine Size Range (ft)
    • 10.3-22.3 (L) x 7.5 (W) x (H)
  • Controls
    • Allen-Bradley CompactLogix PLC
    • Fanuc Robot Controller
    • PackML Compliant
    • PanelView Color HMI
  • Air Requirements 80 PSI
  • Power Requirements 460V / 3Ph / 60Hz
  • Case Support
    • Bliss Display

    • Bliss Shipper

    • CSSC

    • FOL

    • HSC

    • RSC

    • Standard Tray

    • Ultra-small Case Sizes

Popular Upgrade Options

Air-Conditioner

Air conditioning provides cooling when ambient temperature becomes too hot or the contents of the electrical enclosure generate heat that risk failure to components.

Low Temperature Environment

Electrical enclosures located in cold and humid environments maintain better performance and longevity with the addition of this heater and drier package.

Videos

RTL-HV/HZ Horizontal and Vertical Case Packer

The RTL-HV/HZ is a modular robotic case packer that can load products both, horizontally and vertically. Optimized for light-weight flexible products such as bags, pouches or flow-wrapped items, the robotic case packer can reach speeds up to 160 ppm for horizontal pack applications and 18 cpm for upright loading into retail-ready cases.

Not Just a Good Product but a Reliable Partner

  • Rugged machine design optimized for durability in a 24/7 environment
  • Uniform user interface across the entire product portfolio
  • Intuitive Human Machine Interface (HMI) to support a high-turnover labor force
  • Reliable, thought-out solutions based on over 60 years of erecting, packing and sealing and 30 years of robotic integration experience
  • Comprehensive sales, aftermarket, and service support
  • Large team of extensively trained technicians to service your equipment
  • 24/7 live service support
  • Premier industry lead-times for faster delivery and shorter down-payment cycles
  • Team of project managers provides ongoing visibility to meet delivery timelines and budgets