Case Erector

RRCE

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Pearson’s Random Robotic Case Erector (RRCE) enables reliable forming of 4-8 case sizes. Speeds can reach 10 cases per minute in a single cell, though adding magazines generally lowers case rates, depending on layout.

The RRCE eliminates the need for multiple erectors, which saves valuable floor space and costly changeover time. Advanced features such as non-contact interlocks, CAT-3 Safety Circuits and an easily accessible grace port are standard on the cell.

Standard Features

Eliminates misalignment of guard door interlocks which prevents problems common to keyed interlocks.

Dual channel safety circuit maintains integrity of safety features in case of single component failure.

Grace ports provide convenient communication access and 110V convenience outlet at the outside of the machine’s electrical cabinet.

A remote operator station enables convenient machine control on both sides of the conveyor.

Allows Pearson’s support team on-demand access to the equipment’s PLC and HMI through a secure VPN connection via an eWON router (ISECOM STAR and ISO27001 certified) to support emergency troubleshooting and reduce on-site visits.

Highly Reliable Non-Contact Interlocks

Eliminates misalignment of guard door interlocks which prevents problems common to keyed interlocks.

Safety Redundancy with CAT 3

Dual channel safety circuit maintains integrity of safety features in case of single component failure.

Easily Accessible Grace Port

Grace ports provide convenient communication access and 110V convenience outlet at the outside of the machine’s electrical cabinet.

Auxiliary Operator Station

A remote operator station enables convenient machine control on both sides of the conveyor.

Remote Access Capability

Allows Pearson’s support team on-demand access to the equipment’s PLC and HMI through a secure VPN connection via an eWON router (ISECOM STAR and ISO27001 certified) to support emergency troubleshooting and reduce on-site visits.

Specifications

  • Speed
    • Up to 10 cases/min
    • depending on case size and installed options
  • Min. Case Size
    • 8" (L) x 6" (W) x 3" (H)
    • RSCs & HSCs with open depths ranging from 6-12" accommodated; extended case size ranges may be available. Contact us to discuss your application.
  • Max. Case Size
    • 24" (L) x 16" (W) x 18.5" (H)
    • RSCs & HSCs with open depths ranging from 6-12" accommodated; extended case size ranges may be available. Contact us to discuss your application.
  • Sealing
    • Tape
  • Operation Robotic
  • Changeover

    Zero Minute Changeover, the operation does not require changeover

  • Construction
    • Mild Steel
  • Machine Size Range (ft)
    • 22 (L) x 15 (W) x 11 (H)
  • Controls
    • Allen-Bradley CompactLogix PLC
    • PackML Compliant
    • PanelView Color HMI
  • Air Requirements 80 PSI
  • Power Requirements 460 VAC
  • Disconnect Sizes 30 Amps
  • Air Consumption

    1.31 SCF/Cycle

  • FLA (Full Load Amp) of Base Machine

    31.8 Amps

  • Case Support
    • HSC

    • RSC

Popular Upgrade Options

Additional Dekka 23 Tape Head

Additional Dekka 23 Soft Touch Tape Head. Tape Sensing and Tape Assist are offered separately.

Lighted E-Stop

Emergency stop light flashes when the button is depressed and both e-stops are lighted. Light only flashes on the e-stop that is depressed.

Tape Sensing

Sensors detect fail-to apply, fail-to-cut and low tape situation.

Videos

Random Robotic Case Erecting with 8 Magazines

This Random Robotic Case Erector can form up to 8 different case sizes based on a customer-determined pick sequence. The small-footprint cell is comprised of (4) ergonomically-designed dual case magazines that can be easily refilled while the robot is operating. An intuitive HMI supports operation, changeovers and troubleshooting. Plus, advanced features including Remote Access capability, machine status lighting and safety redundancy come standard.

RRCE Random Robotic Case Erector

This small-footprint Random Robotic Case Erector can form up to 6+ cases using a customer-determined pick sequence. It’s ergonomic magazines are accessible for refill without halting production, and it has an optional oversized case option.

Random Robotic Case Erector

Pearson’s Random Robotic Case Erector (RRCE) is programmed to pick up to 6 different case sizes in a random sequence. A vacuum end-of-arm tool uses articulated motion to pick and peel open cases, while the sealing station auto-adjusts to the case height and width. Each cell comes with Pearson’s user-friendly HMI and remote access capability.

Random Robotic Case Erector – Multi-Magazine

This robotic case erector is flexible enough to accommodate multiple case sizes within a minimal footprint, randomly selecting the right case. Ergonomic magazines can be reloaded without halting production.

Random Robotic Case Erector with Integrated Labeler

This Random Robotic Case Erector can form up to 6 different case sizes. With a compact footprint, the cell is comprised of (3) ergonomically-designed dual case magazines that can be easily refilled without disrupting production. This cell also incorporates a third-party labeler.

Random Robotic Case Erecting – RRCE for Oversized Cases

This Random Robotic Case Erector is designed for oversized cases. (3) vertical magazines hold knockdown cases, and an alignment plate is used to square cases prior to forming. Opposing vacuum is used to open cases, and tape is used to seal bottom case flaps. A tipping mechanism flips cases on their side as they exit the cell.

Not Just a Good Product but a Reliable Partner

  • Rugged machine design optimized for durability in a 24/7 environment
  • Uniform user interface across the entire product portfolio
  • Intuitive Human Machine Interface (HMI) to support a high-turnover labor force
  • Reliable, thought-out solutions based on over 60 years of erecting, packing and sealing and 30 years of robotic integration experience
  • Comprehensive sales, aftermarket, and service support
  • Large team of extensively trained technicians to service your equipment
  • 24/7 live service support
  • Premier industry lead-times for faster delivery and shorter down-payment cycles
  • Team of project managers provides ongoing visibility to meet delivery timelines and budgets