Standard Robotic Palletizer/Depalletizer

RPC-DF

Pearson’s Dual Floor Position Palletizing cell enables continuous operations in a compact footprint. Equipped with two pallet stations, the robot completes one pallet before switching to the other, allowing time to replace the full pallet without stopping the work cell. The cell is ideal for cases/trays and bliss boxes up to 40 lbs. and comes mostly pre-assembled on a common base for easy placement and start-up. Advanced features such as an easy-to-use pallet configuration tool and a conveniently accessible grace port are standard.

*Also available in low pressure washdown with IP65 rating.

Specifications

  • Speed
    • Up to 20 cases/min
    • Single or dual pick
  • Min. Case Size
    • 9" (L) x 5" (W) x 6" (H)
    • Up to 40 lbs
  • Max. Case Size
    • 17.5" (L) x 15" (W) x 20" (H)
    • Up to 40 lbs
  • Operation Robotic
  • Changeover

    Easy-to-use pallet configuration tool to create, modify, copy or clear new pattern recipes on the HMI.

  • Construction
    • Low Pressure Washdown
    • Mild Steel
  • Machine Size Range (ft)
    • 13 (L) x 10 (W) x 8.5 (H)
  • Controls
    • Allen-Bradley PLC
    • PackML Compliant
    • Allen-Bradley OptixPanel 2800 Color HMI
  • Air Requirements 80 PSI
  • Power Requirements 460 VAC
  • Disconnect Sizes 30 Amps

User Centric Design

User centric design is about making the interaction with our machines as intuitive as possible. We want to reduce the learning curve for operators and maintenance technicians, make it easy to interpret data from the machine into actionable information, minimize the margin for human errors and make set up, changeover and fault recovery a faster and more seamless process resulting in improved up time and equipment availability.

Popular Upgrade Options

Air-Conditioner

Air conditioning provides cooling when ambient temperature becomes too hot or the contents of the electrical enclosure generate heat that risk failure to components.

Low Temperature Environment

Electrical enclosures located in cold and humid environments maintain better performance and longevity with the addition of this heater and drier package.

Plant Level Ethernet Connection

A Network Address Translation device allows specific Ethernet network configurations across multiple machines in the plant network and offers the ability for remote support through VPN connections.

Vacuum Pump

Vacuum pumps replace standard vacuum generators, which reduces air consumption and accommodates higher vacuum needs.

Videos

RPC-DF Dual Floor Palletizer

This robotic palletizer has dual build stations for continuous operation in a compact footprint. Capable of picking cases up to 40lbs at rates up to 12 cases per minute, it also has an intuitive HMI with a pallet configuration tool to support operation, changeovers and troubleshooting. Plus, the cell is equipped with Remote Access capability.

RPC-WDF Washdown Dual Floor Palletizer

This robotic palletizer is designed with low pressure washdown construction and is ideal for use in primary packaging environments. Dual build stations allow for continuous operation in a compact footprint, and the FANUC robot is able to pick cases weighing up to 40lbs at rates up to 12 cases per minute.

RPC-DF Dual Floor Palletizer with Barcode Scanner

This robotic palletizer has dual build stations for continuous operation in a compact footprint. Capable of picking cases up to 40lbs at rates up to 12 cases per minute, it has an integrated barcode scanner to determine which pallet stack cases belong.

What HMI is standard?

Pearson standardizes on Allen Bradley, PanelView1000+. Our user-centric interface is built on the Rockwell platform and cannot be applied to other HMI brands.

Can I adjust pallet patterns on my own?

Yes, the pallet configuration tool built into the HMI allows you to quickly create, modify, copy or clear new pattern recipes or adjust parameters such as case or pallet height, number of layers, pick/drop speeds or delays during production.

What information do I need to provide for a quote?

If a quick, high-level budgetary quote is all you need, we are happy to provide you with the base machine rate. However, the more information you provide us about your particular application, the more accurately we can quote you. It also enables us to identify potential challenges and discuss how we can overcome them. If you are interested in a detailed quote, expect our sales managers to discuss the following questions with you.

  • Case dimensions (Drawings are preferred)
  • Elevation of the case conveyor
  • Estimated full case weight
  • Case per minute rate
  • Tape or glue closure
  • Number of cases per layer on the pallet (pictures are preferred)
  • Number of layers on the pallet (pictures are preferred)
  • Type of pallet(s) being used – 4-way Wood, CHEP, Plastic, None, etc
  • Base, tier, or top sheet used? If so, where and which SKU? Are all the same size
  • Stretch wrapping required?
  • Construction type (mild steel, stainless steel)
  • Environment of room where equipment will be placed – Hot, cold, wet, temp
  • Duty cycle (ie. 3 shifts per day 5 days per week)
  • Inspection or labeling requirements
  • Voltage requirement
  • Wish list for upgrade options
  • Special requirements
  • Are there specifications that need to be reviewed?
  • AutoCAD of area in scope (required for drawing from Pearson)

What can I expect after I request a quote?

If all you need is a high-level budgetary quote, we will provide you base-level machine pricing immediately. If you are looking for a more detailed quote, we will reach out to you within 24 business hours to discuss your application and collect all the necessary information. Once we collected the information, expect a detailed quote within 2-4 business days (unless your application requires non-standard options). For a firm quote, we generally like to review a sample of your case(s)/partitions/bags. This greatly reduces the risk of missing any potential obstacles and ensures that you receive not only the most accurate quote but also a high-performing machine. If your request requires a specifications response, please allow 7-10 working days for a quote turnaround.

Why do you need case samples for a firm quote? What if I don't have any?

Case samples allow us to help you avoid unforeseen challenges, determine the need for special options or recommend a different machine model better suited for your application. In nearly 65% of all projects, case sample reviews prevent costly mistakes, inferior performance and extended lead times. Here is a small sample of unwanted problems case reviews uncovered and averted:

  • Samples did not match drawings, which drove a change to the proposal
  • Unidentified shied flaps
  • Case hand was not identified on drawings or different
  • Product fit too tight or too loose into the case
  • The case’s manufacturer’s joint location or style interfered with the product being loaded
  • Corrugate quality issues interfering with proper machine performance
  • Bag thickness/construction/size did not match the requirements
  • Flap folding sequences/glue patterns requiring special attention
  • Head space in cases requiring special options or over pack interfering with proper sealing

Although we’d like to review case samples before we provide a firm quote, we understand that this is not always possible. In that case, we will provide a quote based on the information and drawings you provided.

This machine is available under the Machine as a Service Program. Where can I learn more?

The MaaS program is an exciting opportunity to automate even when CapEx is unavailable. Far superior to traditional leasing models, MaaS aligns operational costs with production output. Learn more here

Not Just a Good Product but a Reliable Partner

  • Rugged machine design optimized for durability in a 24/7 environment
  • Uniform user interface across the entire product portfolio
  • Intuitive Human Machine Interface (HMI) to support a high-turnover labor force
  • Reliable, thought-out solutions based on nearly 70 years of experience
  • Comprehensive sales, aftermarket, and service support
  • Large team of extensively trained technicians to service your equipment
  • 24/7 live service support
  • Premier industry lead-times for faster delivery and shorter down-payment cycles
  • Team of project managers provides ongoing visibility to meet delivery timelines and budgets