Customer Applications

Vertical Pouch Loading Application Solved with Pearson’s RTL-MX

Random product handling & vertical packing for pouches Application: A dedicated co-packing line for bagged snack products Speed: 180 products per minute ROI Justification: Reaching committed packaging volumes for their customer Unique Challenges: Achieving high rates of speed within a limited footprint, and handling randomly-oriented products and re-orienting them vertically into cases Important to Customer: …

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Robotic Tray Packing Solved with Pearson’s RTL-MX

Automated Top Loading for Randomly-Oriented, Easily-Damaged Products Application: A dedicated packing line for trays of frozen rolls  Speed: 68-88 products per minute depending on dual or single stack pattern ROI Justification: Achieving contracted production volumes for a leading fast-food chain Unique Challenges: Handling a randomly-oriented, easily-damaged product Important to Customer: Product integrity, line reliability, and …

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Automatic Bag Loading and Palletizing Solved with Pearson’s RTL-MX and RPC

Compact Automated Pack and Palletizing Cell Loading Flexible Bags into Cases or Totes Application: Automation of the complete end-of-line packaging process for a new line of bagged pesticides into RSC cases and display style pallet size totes Speed: 36 products per minute, 7 different product, pack and pallet/gaylord configurations ROI Justification: Minimize labor usage for …

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Flexible case packing for tubes of personal lubricant solved with Pearson’s RTL-MX

Flexible case packing for loose & bundled tubes of personal lubricant Application: Loading tubes of individual and bundled personal lubricant into RSCs  Speed: 120 tubes per minute/73 bundles per minute ROI Justification: Overcoming the staffing challenges of keeping (4) workers devoted to the line with a 3-year payback Unique Challenges: Accommodating a range of product …

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Robot

Automatic Tray Loading and Unloading of Pouches Solved with Pearson’s RTL-MX

Loading and Unloading of Seafood Pouches into a Retort Tray System Application: Loading pouches of seafood into trays in preparation for the retort process, followed by unloading of the sterilized product, the system includes tray handling Speed: 25 pouches per minute ROI Justification: Lack of available labor and elimination of unproductive operator wait times Unique …

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Close up Of Pearson Palletizing Robot

Small Footprint Robotic Palletizing Solved with Pearson’s Configurable RPC

Automatic Row Palletizing of Heavy RSC Cases Application: Palletizing RSC cases weighing up to 36lbs, including automatic pallet and slip sheet dispensing, 3 different case and pallet configurations Speed: 20 cases per minute steady state with surges up to 30 cpm ROI Justification: Automation of a new line using robotics as much as possible to …

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Pearson RTL-MX Case Packer for loading cartons of Snack Cakes

Automatic Loading of Cartons into Cases Solved with Pearson’s RTL-MX

Automatic Case Packing of Cartons of Snack Cakes Application: Deploying reconfigured cases and pack patterns to improve pallet space utilization. The project replaces three 7yr old Pearson case packers with new RTL-MX models. Speed: 30-66 products per minute, 4 different product and pack configurations ROI Justification: The reconfigured cases increased pallet space utilization by 14%. …

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Wafer Case Packing

Automated Case Packing of Flow-Wrapped Cookies Solved with Pearson’s RTL-MX

Case Packing of Flow-Wrapped Wafer Cookies Application: Loading several layers of multiple flow-wrapped tubes of round wafers into a case, separated by layer sheets Speed: 30-120 products per minute, 15-40 products per case, 7 different product and pack pattern variations ROI Justification: Lack of available labor that reliably shows up to work leads to unanticipated …

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Collaborative Robot Article Banner scaled

Packaging With Collaborative Robots

This spring, Pearson Packaging Systems shipped (2) cap sheet placers to a frozen foods manufacturing facility out of Jackson, Ohio, marking the company’s first project incorporating collaborative packaging robots. The project followed the installation of (12) Pearson robotic palletizers at the same facility earlier in the year – fully automating what was previously an entirely …

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