Pearson Packaging Systems robotic partition inserter installs up to 38 partitions per minute. Using a pickoff carriage designed for reliable singulation and an end-of-arm tool for effective insertion, the RPI38 delivers high reliability in a compact footprint. Line tracking and continuous motion operations, make the RPI38 ideal for both, empty and loaded cases. Advanced features such as high-visibility machine status lighting, non-contact interlocks, CAT-3 Safety Circuits, an easily accessible grace port and an auxiliary operator station are standard features.
Material thickness and rigidity variations are handled with the carriage vacuum design and motion of opening from opposing sides.
A servo-driven pick-off carriage uses an array of vacuum cups for consistent separation from the stack.
Robotic end-of-arm tool affixes to opposing panels for stability when in motion, resulting in accurate placement into cases without snagging.
Line tracking and continous case movement eliminates any start-stop motions during the operation, which increases throughput, reduces the risk of damaging products, and decreases wear on the machine.
Side belt infeed and high friction bottom belt support accurate case positioning.
Fast changeovers are supported by the industry’s most advanced HMI with an uncluttered design, intuitive navigation, interactive changeover and fault-recovery guides, live sensor maps, and advanced maintenance features. Scales, pointers and quick release handles ensure additional tools are not necessary. Trained technicians can complete a changeover in under 5min.
Ergonomic blank load height reduces repetitive stress injuries from loading heavy stacks of partitions
Robotic arm provides over 100,000 hrs MTBF minimizing maintenance while maximizing production
As opposed to mechanical alternatives, the use of robots significantly reduces valuable floor space.
A remote operator station enables machine control on both sides of the conveyor.
Dual channel safety circuit maintains integrity of safety features in case of single component failure.
Eliminates misalignment of guard door interlocks which prevents problems common to keyed interlocks.
A standard four-light LED beacon and multi-color interior machine lighting provides high-visibility of machine status.
Grace ports provide convenient communication access and 110V convenience outlet at the outside of the machine’s electrical cabinet.
Allows Pearson’s support team on-demand access to the equipment’s PLC and HMI through a secure VPN connection via an eWON router (ISECOM STAR and ISO27001 certified) to support emergency troubleshooting and reduce on-site visits.
Material thickness and rigidity variations are handled with the carriage vacuum design and motion of opening from opposing sides.
A servo-driven pick-off carriage uses an array of vacuum cups for consistent separation from the stack.
Robotic end-of-arm tool affixes to opposing panels for stability when in motion, resulting in accurate placement into cases without snagging.
Line tracking and continous case movement eliminates any start-stop motions during the operation, which increases throughput, reduces the risk of damaging products, and decreases wear on the machine.
Side belt infeed and high friction bottom belt support accurate case positioning.
Fast changeovers are supported by the industry’s most advanced HMI with an uncluttered design, intuitive navigation, interactive changeover and fault-recovery guides, live sensor maps, and advanced maintenance features. Scales, pointers and quick release handles ensure additional tools are not necessary. Trained technicians can complete a changeover in under 5min.
Ergonomic blank load height reduces repetitive stress injuries from loading heavy stacks of partitions
Robotic arm provides over 100,000 hrs MTBF minimizing maintenance while maximizing production
As opposed to mechanical alternatives, the use of robots significantly reduces valuable floor space.
A remote operator station enables machine control on both sides of the conveyor.
Dual channel safety circuit maintains integrity of safety features in case of single component failure.
Eliminates misalignment of guard door interlocks which prevents problems common to keyed interlocks.
A standard four-light LED beacon and multi-color interior machine lighting provides high-visibility of machine status.
Grace ports provide convenient communication access and 110V convenience outlet at the outside of the machine’s electrical cabinet.
Allows Pearson’s support team on-demand access to the equipment’s PLC and HMI through a secure VPN connection via an eWON router (ISECOM STAR and ISO27001 certified) to support emergency troubleshooting and reduce on-site visits.
Automatic end of arm tool change over available
HMI graphical guided instructions
Fast – tool-free changeover and externally accessible adjustments
5 min (estimate for trained technician
1.077 SCF/Cycle
40 Amps
CSSC
HSC
RSC
Tablock RSC
Air conditioning provides cooling when ambient temperature becomes too hot or the contents of the electrical enclosure generate heat that risk failure to components.
Case erector magazine extensions allow longer continuous machine operation between magazine reloads. A variety of horizontal and vertical magazine extension upgrades are available and range from 2 feet to more than 16 feet depending on the machine and available floor space.
Electrical enclosures located in cold and humid environments maintain better performance and longevity with the addition of this heater and drier package.
Tightly fitted partitions benefit from being pushed below the top score line with a tamper to ensure proper top flap case closure.
