Case Erector

CE35-XL

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The Pearson CE35-XL Case Erector is optimized for large case sizes. With speeds up to 20 cases per minute, this fully automated case erector forms consistently square cases. Advanced features such as high-visibility machine status lighting, non-contact interlocks, CAT-3 Safety Circuits and an easily accessible grace port are standard on the machine.

Standard Features

Fast changeovers are supported by the industry’s most advanced HMI with an uncluttered design, intuitive navigation, interactive changeover and fault-recovery guides, live sensor maps, and advanced maintenance features. Scales, pointers and quick release handles ensure additional tools are not necessary. Trained technicians can complete a changeover in under 10min for a tape machine and 12min for a glue machine.

Eliminates misalignment of guard door interlocks which prevents problems common to keyed interlocks.

A standard four-light LED beacon provides high-visibility of machine status.

Dual channel safety circuit maintains integrity of safety features in case of single component failure.

Grace ports provide convenient communication access and 110V convenience outlet at the outside of the machine’s electrical cabinet.

A remote operator station enables convenient machine control on both sides of the conveyor.

Allows Pearson’s support team on-demand access to the equipment’s PLC and HMI through a secure VPN connection via an eWON router (ISECOM STAR and ISO27001 certified) to support emergency troubleshooting and reduce on-site visits.

HMI with User Centric Design

Fast changeovers are supported by the industry’s most advanced HMI with an uncluttered design, intuitive navigation, interactive changeover and fault-recovery guides, live sensor maps, and advanced maintenance features. Scales, pointers and quick release handles ensure additional tools are not necessary. Trained technicians can complete a changeover in under 10min for a tape machine and 12min for a glue machine.

Reliable Non-Contact Interlocks

Eliminates misalignment of guard door interlocks which prevents problems common to keyed interlocks.

High-Visibility Machine Status

A standard four-light LED beacon provides high-visibility of machine status.

Safety Redundancy with CAT 3

Dual channel safety circuit maintains integrity of safety features in case of single component failure.

Easily Accessible Grace Port

Grace ports provide convenient communication access and 110V convenience outlet at the outside of the machine’s electrical cabinet.

Auxiliary Operator Station

A remote operator station enables convenient machine control on both sides of the conveyor.

Remote Access Capability

Allows Pearson’s support team on-demand access to the equipment’s PLC and HMI through a secure VPN connection via an eWON router (ISECOM STAR and ISO27001 certified) to support emergency troubleshooting and reduce on-site visits.

Specifications

  • Speed
    • Up to 20 cases/min
  • Min. Case Size
    • 12" (L) x 8" (W) x 10" (H)
    • Range represents machine family, individual models may vary. Extended case size ranges are available. Contact us to discuss your application.
  • Max. Case Size
    • 30" (L) x 24" (W) x 30" (H)
    • Range represents machine family, individual models may vary. Extended case size ranges are available. Contact us to discuss your application.
  • Sealing
    • Hot Melt Glue
    • Tape
  • Operation Pneumatic
  • Changeover

    Manual, supported by HMI graphical guided instructions and changeover map, scales, pointers, and quick release handles
    10min for Tape and 12min for Glue (estimate for trained technician)

  • Construction
    • Low Pressure Washdown
    • Mild Steel
    • Stainless Steel
  • Machine Size Range (ft)
    • 15.6 (L) x 10 (W) x 7-7.4 (H)
  • Controls
    • Allen-Bradley CompactLogix PLC
    • PackML Compliant
    • PanelView Color HMI
  • Air Requirements 80 PSI
  • Power Requirements 460 VAC
  • Disconnect Sizes 30 Amps
  • Air Consumption

    Glue: 3.11 SCF/Cycle
    Tape: 1.72 SCF/Cycle

  • FLA (Full Load Amp) of Base Machine

    Glue: 27.2 Amps
    Tape: 16.3 Amps

  • Case Support
    • CSSC

    • FOL

    • HSC

    • RSC

Popular Upgrade Options

Additional Tape Head

A spare tape head allows quicker replacement of tape by exchanging the entire head and refilling the empty one while the machine is back up and running.

Air-Conditioner

Air conditioning provides cooling when ambient temperature becomes too hot or the contents of the electrical enclosure generate heat that risk failure to components.

Extended Magazine

Case erector magazine extensions allow longer continuous machine operation between magazine reloads. A variety of horizontal and vertical magazine extension upgrades are available and range from 2 feet to more than 16 feet depending on the machine and available floor space.

Glue on Demand System

A tankless glue system pulls hot melt adhesive in solid state form from a storage container into a heat chamber where it is melted only when required. This reduces char and waste and eliminates the need to fill a melt tank that is extremely hot.

Hand Pack Station

An ergonomically-designed, highly-configurable hand pack station that can be customized for various plant layouts and output requirements.

High-Capacity Adhesive Feeder

Adhesive fill systems monitor and maintain proper adhesive levels in hot melt glue system tanks. The sealed melter and auto-feed systems relieve machine operators from continuously refilling the tank.

Low Temperature Environment

Electrical enclosures located in cold and humid environments maintain better performance and longevity with the addition of this heater and drier package.

Oversized and Undersized Case Support

This machine can be modified to operate outside of standard specifications to accommodate smaller or larger dimension products and cases. Specific adjustments require engineering review to determine limitations and potential performance trade-offs such as machine speed or larger machine footprint.

Plant Level Ethernet Connection

A Network Address Translation device allows specific Ethernet network configurations across multiple machines in the plant network and offers the ability for remote support through VPN connections.

Portability

Easily move or reposition a machine on the production floor with the portability package, which provides locking casters and stabilizing jackscrew assemblies. Depending on machine model, it can also include quick disconnects for air lines and electrical lines.

Videos

Bulk Fill System – PET Bottles

This bulk fill system consists of a CE35XL Case Erector, BI18 Bag Inserter, UC15 Uncuffer, CS25XL Case Sealer and configurable palletizing cell. It can flexibly handle multiple products and pack patterns on an adaptable line that can expand to accommodate new products.

Erect, Pack, Seal & Palletize System – Bags of Bottle Caps

In this application, a fully integrated erect, pack, seal and palletize system handles bags of bottle caps and large cases. The system consists of a CE35XL, a robotic top loader, a CS25XL and a robotic palletizer.

Pearson Hot Melt Adhesive

  • OEM verified formulas
  • Short lead times
  • Competitive pricing
  • Extended 1-year warranty for your Pearson equipment

Not Just a Good Product but a Reliable Partner

  • Rugged machine design optimized for durability in a 24/7 environment
  • Uniform user interface across the entire product portfolio
  • Intuitive Human Machine Interface (HMI) to support a high-turnover labor force
  • Reliable, thought-out solutions based on over 60 years of erecting, packing and sealing and 30 years of robotic integration experience
  • Comprehensive sales, aftermarket, and service support
  • Large team of extensively trained technicians to service your equipment
  • 24/7 live service support
  • Premier industry lead-times for faster delivery and shorter down-payment cycles
  • Team of project managers provides ongoing visibility to meet delivery timelines and budgets