Case Packing

Soluciones Modulares

Modular Robotic Case Packing Solutions

The RTL-MX: Pearson’s Standard for High-Performance Case Packing

The RTL-MX unifies Pearson’s top-load robotic case packing expertise into one modular, scalable platform designed for the full spectrum of flexible packaged goods from flow-wrapped items and pillow bags to liquid pouches, shredded ingredients, and trays.

Built for secondary packaging automation, the RTL-MX addresses the exact challenges manufacturers face as SKUs proliferate, packaging formats diversify, and labor becomes less predictable.

Cuéntenos sobre sus necesidades de embalaje de cajas

RTL-MX: Robotic Case Packer

  • Robotic case packer for flexible packaging

  • Handles horizontal + vertical loading in a single system

  • Designed for fin-seal packs, pillow bags, wipes, frozen foods, cheese, liquids, powders, doypacks, trays, jars, tubs, jugs, and bottles

  • Overcomes orientation, loft variability, accumulation, seal-quality, and backpressure challenges

  • Uses Delta + 6-Axis robotics with vision, line tracking, guiding, orientation, and pattern formation modules

  • Speeds up to 165 PPM / 18 CPM, with modular expansion

  • Backed by Pearson’s industry-leading lead times, service support, and robotics expertise

Standard Case Packer
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Engineered for Real-World Product Challenges

Flexible packaged goods are notoriously inconsistent: loft variation, shifting centers of gravity, inconsistent seal lengths, orientation instability, and snagging during accumulation all strain conventional automation.

The RTL-MX resolves these challenges through a combination of:

  • Precision robotic picking (Delta or 6-Axis depending on product)

  • Vision + line tracking for random orientation

  • Guiding, line balancing, and backpressure control

  • Product-friendly handling that reduces snags, burst seals, or deformation

  • 3rd-party technologies (3D vision, ARB orientation, planar motors, I-Track) when required

  • Robust pattern forming & vertical loading for shelf-ready requirements

The result: higher OEE, more predictable throughput, and reduced engineering risk.

Applications & Industries the RTL-MX Excels In

Flow-Wrapped & Fin-Seal Packs

Challenges:
Seal variability, inconsistent length, loft variability, orientation instability, snagging on conveyors.

Pearson Advantage:

  • Vision + line tracking reduces dependency on perfect presentation

  • Intelligent guiding & accumulation control

  • Proven Delta and 6-Axis robotic solutions

  • Seamless orientation correction (ARB, 3D vision)

Example Projects: Medline Wipes, Sage Wipes, Stryker Catheters, JoyCone wafers, Sister Schubert rolls, Tortilla King tortillas.

Industries: Baby wipes, personal care wipes, snacks, baked goods.

Flat Bags with Granulated, Shredded, or Powdered Contents

Challenges: Loft shifts, content settling, shape variability, inconsistent orientation.

Pearson Advantage:

  • Delta or articulated robots matched to weight & stiffness

  • Proper line integration + controlled guiding

  • Pattern forming with minimal conditioning

Example Projects: Birdseye peas, Great Lakes shredded cheese, Pennington grass seed, powdered sugar systems.

Industries: Frozen foods, cheese, agriculture, baking ingredients, animal food chemicals.

Liquid-Filled Bags & IV Bags

Challenges: Weight, sagging, accumulation difficulty, delicate sealing.

Pearson Advantage:

  • 6-Axis robots for heavy or delicate lifting

  • Partner-wide picking technology options

  • Controlled handling for burst prevention

Examples: Kagomi sauces, B. Braun IV bags, Gehl’s foods.

Pillow Bags, Doypacks, Packets, Sachets, VFFS Output

Challenges: Speed, seal consistency, loft variability, snagging.

Pearson Advantage:

  • 6-Axis for articulation-heavy demands

  • Delta for high-speed continuous-motion

  • 3D vision for random presentation

  • ARB orientation for stable loading

Examples: Dippin’ Dots, Dots Pretzels, Oregon Seafood, Amplify Popcorn, PackExpo baby food.

Industries: Snacks, infant food, pet treats.

Tubs, Trays, Jugs, Bottles, and Rigid Containers

Challenges: Backpressure control, weight variation, pattern forming, spacing, rigidity.

Pearson Advantage:

  • Robust gripping EOAT

  • 6-Axis articulation for rigid formats

  • 3D printed gripping for deformable or irregular surfaces

  • Conveyor selection + line pressure management

Examples:

  • Tubs: Plumrose lunch meat

  • Trays: Bellisio, Bob Evans

  • Jugs: Valvoline, Monsanto, Pennington

  • Bottles: Zobele, Church & Dwight, SC Johnson, Nutra Pharma

Industries: Ready meals, dairy, household chemicals, industrial chemicals, nutraceuticals, pharma, personal care.

Modular “Lego-Style” Capability Additions

The RTL-MX’s modular toolbox allows it to be configured like building blocks for application fit:

Product Handling Modules

  • Orientation (ARB, 3D vision, delta reorientation)

  • Sorting & singulation

  • Spacing control & accumulation

  • Backpressure management

  • Conveyance tuning for snag-free transfer

Pattern and Pack Formation Modules

  • High-speed pattern forming

  • Horizontal and vertical loading modes

  • Tamping, settling, and stabilization

  • Multi-robot parallelization (more deltas, more catchers)

Advanced Technology Integrations

  • Vision systems for random presentation

  • Line tracking for continuous motion

  • Planar motors / I-Track where applicable

  • 3D EOAT options for difficult shapes

Robotic Architecture Selection

Pearson selects the optimal robotic architecture based on product physics, speed needs, and orientation requirements.

Delta Robots:

  • High-speed

  • Ideal for flow-wrap, pillow bags, lighter items

6-Axis Articulated Robots:

  • For weight, rigid containers, articulation requirements

Cuéntenos sobre sus necesidades de embalaje de cajas

Obtenga una cotización para una empacadora de cajas estándar hoy

¿Está interesado en aumentar la eficiencia de su operación de fabricación? Si desea explorar si una de las empacadoras de cajas estándar de Pearson satisface sus necesidades, solicitar presupuesto hoy. Contáctenos si tiene dudas o si desea más información cualquiera de nuestros modelos estándar de empaque de cajas.

RTL Reliable Operation Delta Robot 1
Wet Wipe Case Packing
RTL Adaptive Tooling
ApplesoucePOuches

Un buen producto del socio adecuado

  • Espere un diseño de máquina robusto optimizado para durabilidad y larga vida útil del equipo en un entorno 24/7
  • Benefíciese de una interfaz de usuario uniforme para su equipo de montaje, embalaje, sellado y paletizado
  • Cuente con ventas integrales, posventa y service support
  • Experimente los mejores plazos de entrega de la industria para entregas más rápidas y ciclos de pago inicial más cortos
  • Apoye de manera óptima una fuerza laboral de alta rotación con la interfaz hombre-máquina (HMI) más avanzada en la industria de empaque secundario
  • Confíe en técnicos ampliamente capacitados y certificados por FANUC para reparar su equipo, incluidos los robots de FANUC.
  • Confíe en soluciones pensadas y confiables basadas en 60 años de montaje, empaque y sellado y 30 años de experiencia en integración robótica
  • Confíe en nuestro equipo de gerentes de proyecto para brindar visibilidad continua para cumplir con los plazos de entrega y los presupuestos
  • Always lean on us for 24/7 live service support