BI25 Bag Inserter | Frozen Food Bag-in-Box Packaging at 25 Cases Per Minute

This video shows Pearson Packaging Systems’ BI25 Bag Inserter opening, inserting, and cuffing perforated bags from roll stock into corrugated cases at speeds up to 25 cases per minute. Opposing vacuum plenums open each bag consistently, a mandrel inserts it squarely into the case, and cuffing fingers lock it in place so the bag holds position through bag fill and sealing. Built for continuous operation in 24/7 manufacturing environments, the BI25 sits directly over the existing case conveyor with a compact footprint and supports fast multi-SKU changeover through semi-automatic adjustments and a guided User Centric Design HMI. For operations managers, plant engineers, and maintenance leads evaluating automated bag insertion for bag-in-box, bulk pack, or lined case applications, this video demonstrates how the BI25 delivers consistent bag placement, reduces rework, and protects product quality across every format and every shift.