Case Studies

Pearson case studies highlight actual customer applications. Read about the main objectives of the project, Pearson's technical solution to each, as well as an overview of the sequence of operation.

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Juice Cup Loading

This juice cup manufacturer’s aging erect, pack and seal equipment was constantly going down and requiring frequent manual intervention to correct issues. Needing to increase…

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Case Erecting + Vertical & Horizontal Packing + Sealing

In the midst of the Covid-19 outbreak, this co-packer needed to install two lines capable of handling a variety of wipe pouches, packed in both…

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Robotic Product Patterning & Vertical Case Packing

This Arizona-based company was prepared to invest in a brand new co-packing facility and needed a packing solution dedicated to one customers’ snack pouch products….

Mixed pallet

Improving efficiencies and overcoming the challenges of mixed pallet stacks for one distribution warehouse

This global food and beverage distributor saw an opportunity to reduce labor and improve efficiencies by revamping their order fulfillment process. For optimal results, the…

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Side-by-Side Robotic Palletizers

This Pennsylvania-based manufacturer of CPAP, ventilator, and respirator equipment was faced with an explosion in demand in the wake of the 2020 Covid-19 pandemic. Transitioning…

RTL for Trays of Frozen Rolls

Trays of Frozen Rolls

This frozen roll manufacturer had recently signed a contract with a leading US fast-food chain. To reach the agreed-upon production volumes, they would need to…

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Bottles of Vitamins & Supplements

Following an aquisition that had new leadership urging the company to automate their packaging line, this South Carolina-based contract manufacturer came to Pearson to improve…

BI18 Bag Inserter

Case Forming, Bag Inserting, Integrated Weigh Filling, Bag Uncuffing, Case Sealing & Palletizing

This midwestern US private label contract manufacturer for bulk snack products was expanding one of their two production facilities by 120,000 ft in order to…

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Wire Spools

A spike in ergonomic injuries and a diminishing workforce prompted this wire and cable manufacturer to seek an automated solution for its existing industrial and…

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Multi-Line Robotic Packing System

This grass and mulch seed manufacturer wanted to replace four case packing lines in two separate facilities. The grass seed facility used 15-year-old equipment that…