{"id":7182,"date":"2025-09-30T07:04:30","date_gmt":"2025-09-30T14:04:30","guid":{"rendered":"https:\/\/pearsonpkg.com\/?page_id=7182"},"modified":"2025-09-30T07:47:12","modified_gmt":"2025-09-30T14:47:12","slug":"form-insert-pack-seal-for-heavy-jugs","status":"publish","type":"page","link":"https:\/\/pearsonpkg.com\/es\/integrated-systems\/form-insert-pack-seal-for-heavy-jugs\/","title":{"rendered":"Erect, Pack & Seal for Heavy Jugs"},"content":{"rendered":"

Integrated Systems<\/p>\n

\n\t\tErect, Pack & Seal for Heavy Jugs\n\t<\/h1>\n

\n\t\tSystem Overview\n\t<\/h2>\n\t\t\t\t\"Jug\"\n\tSolicitud:<\/strong> Compact case erecting, packing, and sealing system for 2.5-gallon jugs
\nVelocidad:<\/strong> 24 jugs and 12 cases per minute
\nDesaf\u00edos \u00fanicos: <\/strong>New to automation, the customer needed a compact solution that would reliably make rate while freeing up operators to perform other tasks\n

\n\t\tSystem Design\n\t<\/h3>\n\t\t\t\t\n\t\t\t\t\"Synsus\n\t\t\t\t<\/a>\n

\n\t\tSystem in Action\n\t<\/h3>\n\t\t\"\"\/\n

\n\t\tDescription of Operation\n\t<\/h3>\n\t

The line includes a Pearson Case Erector, Robotic Top Load Case Packer and Case Sealer.<\/p>\n

Key system highlights include:<\/p>\n

    \n
  • Fanuc R1000 Robot and R-30i controller with enhanced iPendant programming pendant<\/li>\n
  • Digital Twin validation to ensure rates and reduce startup risk<\/li>\n
  • Icon based HMI navigation, graphical fault recovery and guided change over instructions<\/li>\n
  • Allen-Bradley CompactLogix Programmable Logic Controller<\/li>\n<\/ul>\n

    The CE25-T Case Erector automatically forms the cases. To fit into the available space, the case erector and conveying to the loading cell is positioning across from the case packer and sealer in a parallel layout.<\/p>\n

    For automated robotic case loading, product will be received from the customer conveyor in a single lane. Product should be received short-side leading. Cases are conveyed into the cell short-side leading and contact accumulated in the buffer position. A case escapement will release cases one at a time to a single pack station. A product escapement will release product one at a time to a single pick station. The robot will pick one shrink bundle at a time from the infeed conveyor and place the product into a single case in a smooth motion. Each case receives two robot cycles as each pack configuration is stacked 2-high. Once full, the case is released to the takeaway conveyor and the process is repeated. Placement into the case is fully programmable by independent control of the axes<\/p>\n

    Pearson’s CS25-42T Case Sealer top seals a wide-range of case sizes with pressure sensitive tape at speeds of 25 to 42 cases per minute depending on case length. A convenient bypass option eliminates the need for additional conveying when pre-sealed boxes or HSCs are introduced into the line.<\/p>\n

     <\/p>\n

    \n\t\tSystem Components\n\t<\/h2>\n\t

    This jug packaging line is comprised of the following Pearson machines. Click on the image to explore the standard product features interactively or visit the product page for more details.<\/p>\n\t\t\t