{"id":7150,"date":"2025-09-15T09:50:50","date_gmt":"2025-09-15T16:50:50","guid":{"rendered":"https:\/\/pearsonpkg.com\/?page_id=7150"},"modified":"2025-09-23T08:33:40","modified_gmt":"2025-09-23T15:33:40","slug":"case-packing-for-trays-and-bags-of-bacon-copy","status":"publish","type":"page","link":"https:\/\/pearsonpkg.com\/es\/integrated-systems\/robotic-palletizer-for-syrup-bag-in-box\/","title":{"rendered":"Paletizador rob\u00f3tico para cajas de jarabe pesado en bolsa dentro de caja."},"content":{"rendered":"<p>Sistemas integrados<\/p>\n<h1>\n\t\tRobotic Palletizer for Heavy Syrup Bag-in-Box\n\t<\/h1>\n<h2>\n\t\tDescripci\u00f3n general del sistema\n\t<\/h2>\n\t\t\t\t<img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/pearsonpkg.com\/wp-content\/uploads\/2025\/09\/ChatGPT-Image-Sep-15-2025-09_49_50-AM.png\" alt=\"Syrup Bag In Box\" itemprop=\"image\" height=\"1024\" width=\"1024\" title=\"Syrup Bag In Box\" onerror=\"this.style.display='none'\"  \/>\n\t<strong>Solicitud:<\/strong> Robotic palletizer for heavy 2.5 to 5 gallon syrup Bag-in-box in a highly constrained space<br \/>\n<strong>Velocidad:<\/strong> Up to 23 cases per minute for 2.5 gallon boxes \/ Up to 18 cases per minute for 5 gallon boxes<br \/>\n<strong>Unique Challenge:<\/strong> Automating a heavy-duty, high-throughput palletizing solution into a highly constrained space\n<h3>\n\t\tDise\u00f1o de sistemas\n\t<\/h3>\n\t\t\t\t<a href=\"https:\/\/pearsonpkg.com\/wp-content\/uploads\/2025\/09\/Coca-cola-FP.jpg\"  target=\"_self\" itemprop=\"url\">\n\t\t\t\t<img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/pearsonpkg.com\/wp-content\/uploads\/2025\/09\/Coca-cola-FP.jpg\" alt=\"Coca cola FP\" itemprop=\"image\" height=\"809\" width=\"1280\" title=\"Coca cola FP\" onerror=\"this.style.display='none'\"  \/>\n\t\t\t\t<\/a>\n<h3>\n\t\tSistema en acci\u00f3n\n\t<\/h3>\n\t\t<img decoding=\"async\" src=\"https:\/\/pearsonpkg.com\/wp-content\/uploads\/2025\/09\/Coca-cola-case-study-Thumbnail.jpg\" alt=\"\"\/>\n<h3>\n\t\tDescripci\u00f3n de la operaci\u00f3n\n\t<\/h3>\n\t<p>Entre las caracter\u00edsticas m\u00e1s destacadas del sistema se incluyen:<\/p>\n<ul>\n<li>Case infeed with star wheel to create interlocked pattern, handles various sizes without adjustments<\/li>\n<li>End of arm tool picks and places 180-240 lb row<\/li>\n<li>Large steel baseplate is included to distribute the load from the robot onto a larger area of concrete<\/li>\n<li>Pallet dispenser accepts up to 3 stacks for a total of 42 pallets<\/li>\n<li>Diamond plates placed in between the chains along the conveyor for ease of maintenance access<\/li>\n<\/ul>\n<p>An operator drops up to three stacks of 14 pallets into a shared magazine. Pallet dispenser feeds pallets to either cell, saving valuable footprint.\u00a0 A four drag-chain conveyor improves pallet transfer reliability when pallet quality is questionable.<\/p>\n<p>2.5 and 5 gallon cases enter the cell respectively. Star wheel selectively bump turns cases according to the recipe, accumulation of 3 cases narrow-side leading or 4 cases broad-side leading to build desired pattern. This is a simple, cost-effective solution with gentle product handling for low maintenance that handles multiple case sizes without adjustments during changeover.<\/p>\n<p>A FANUC robot equipped with a custom foam-gripper EOAT lifts an entire 180-240 lb row. Due to heavy product, a large steel baseplate is included to distribute the load from the robot onto a larger area of concrete than a standard robot baseplate. The process repeats until the full pallet is complete. Once complete, the pallet will be indexed out of the cell through the muting light curtain directly into a stretch wrapper.<\/p>\n<h2>\n\t\tComponentes del sistema\n\t<\/h2>\n\t<p>The line is comprised of the following Pearson machines. Click on the image to explore the standard product features interactively or visit the product page for more details.<\/p>\n\t\t\t<iframe loading=\"lazy\" src=\"https:\/\/pearsonpkg.com\/wp-content\/uploads\/2025\/04\/RPC.jpg\" frameborder=\"0\" width=\"100%\" height=\"100%\" allowfullscreen><\/iframe>\t\t\t\n\t\t<img decoding=\"async\" src=\"https:\/\/pearsonpkg.com\/wp-content\/uploads\/2020\/02\/RPC-DF-300x169.png\" alt=\"RPC DF\"\/>\n\t<p>Paletizador<\/p>\n<h3>\n\t\tRPC-MX\n\t<\/h3>\n\t\t\t<iframe loading=\"lazy\" src=\"https:\/\/pearsonpkg.com\/embeds\/RPC-DF\/index.html\" frameborder=\"0\" width=\"100%\" height=\"100%\" allowfullscreen><\/iframe>\t\t\t\n\t\t\t<a href=\"javascript:void(0)\" title=\"Click Here\" target=\"_self\"  data-modal=  \"role=\"button\"\" aria-label=\"Animaci\u00f3n\">\n\t\t\t\t\t\t\t\t\t\t\tAnimaci\u00f3n\n\t\t<\/a>\n\t\t\t<a href=\"https:\/\/pearsonpkg.com\/es\/equipment\/robotic-palletizing\/rpc-mx-configurable-robotic-palletizer\/\" target=\"_blank\" rel=\"noopener\">\n\t\t\t\t\t\tP\u00e1gina del producto\n\t\t\t\t\t<\/a>\n<h2>\n\t\tDise\u00f1o centrado en el usuario\n\t<\/h2>\n\t<p>El dise\u00f1o centrado en el usuario busca que la interacci\u00f3n con nuestras m\u00e1quinas sea lo m\u00e1s intuitiva posible. Todas las m\u00e1quinas Pearson cuentan con una interfaz de usuario uniforme y altamente intuitiva, que sigue los principios comunes del dise\u00f1o web, con iconos familiares, mapas interactivos e instrucciones gr\u00e1ficas paso a paso. Nuestro objetivo es reducir la curva de aprendizaje para sus operadores y t\u00e9cnicos de mantenimiento, minimizar el margen de error humano y lograr que la configuraci\u00f3n, el cambio de formato y la recuperaci\u00f3n de fallos sean procesos r\u00e1pidos y fluidos, lo que se traduce en un mayor tiempo de actividad y disponibilidad del equipo.<\/p>\n\t\t\t<a href=\"https:\/\/pearsonpkg.com\/es\/packaging-machinery\/equipment\/#user-centric-design\" target=\"_self\">\n\t\t\t\t\t\t\tM\u00e1s informaci\u00f3n\n\t\t\t\t\t<\/a>\n<h2>\n\t\tGemelo digital\n\t<\/h2>\n\t\t\t<iframe loading=\"lazy\" title=\"Syrup Palletzier Case Infeed 16 Star 2-5g\" src=\"https:\/\/player.vimeo.com\/video\/1117894662?h=96a3e766f5&amp;dnt=1&amp;app_id=122963\" width=\"500\" height=\"320\" frameborder=\"0\" allow=\"autoplay; fullscreen; picture-in-picture; clipboard-write; encrypted-media; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\"><\/iframe>\t\t\t\n\t\t<img decoding=\"async\" src=\"https:\/\/pearsonpkg.com\/wp-content\/uploads\/2025\/09\/Coca-Cola-digital-twin-thumbnail.jpg\" alt=\"\"\/>\n\tThe digital twin of the palletizer&#8217;s case infeed with star wheel allowed us to test and refine case orientation virtually, ensuring precise interlocked patterns without the need for physical adjustments during changeover.\nBy simulating different case sizes and line speeds, we validated performance ahead of build, reducing risk and project delays. This approach enabled products to run within two days of installation, significantly shortening overall lead time while delivering a flexible and reliable palletizing solution.","protected":false},"excerpt":{"rendered":"<p>Integrated Systems Robotic Palletizer for Heavy Syrup Bag-in-Box System Overview Application: Robotic palletizer for heavy 2.5 to 5 gallon syrup Bag-in-box in a highly constrained space Speed: Up to 23 cases per minute for 2.5 gallon boxes \/ Up to 18 cases per minute for 5 gallon boxes Unique Challenge: Automating a heavy-duty, high-throughput palletizing [&hellip;]<\/p>","protected":false},"author":11,"featured_media":0,"parent":1362,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"_eb_attr":"","site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"class_list":["post-7150","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.8 (Yoast SEO v26.8) - 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