\n\t\tDescripci\u00f3n general del sistema\n\t<\/h2>\n\t\t\t\t![\"Box\"](\"https:\/\/pearsonpkg.com\/wp-content\/uploads\/2025\/03\/Box.png\" "\\"Caja\\"")
\n\tSolicitud:<\/strong> Sistema completo de final de l\u00ednea para cargar cajas de productos horneados en vitrinas. El cliente comercializa cuatro productos diferentes con distintas configuraciones de empaque.
\nVelocidad:<\/strong> Hasta 100 productos por minuto \/ Hasta 35 cajas por minuto
\nDesaf\u00edos \u00fanicos:<\/strong> Un elevado n\u00famero de referencias (SKU) con ciclos de producci\u00f3n cortos da lugar a cambios frecuentes y al consiguiente tiempo de inactividad. La experiencia, la antig\u00fcedad y la habilidad del operario tambi\u00e9n influyen en el tiempo de inactividad asociado a los cambios.
\nImportante para el cliente:<\/strong> Minimizar el tiempo de inactividad planificado y no planificado. Maximizar el tiempo de los operadores para atender tareas adicionales.\n\n\t\tDise\u00f1o de sistemas\n\t<\/h3>\n\t\t\t\t\n\t\t\t\t![\"Hostess](\"https:\/\/pearsonpkg.com\/wp-content\/uploads\/2025\/03\/Hostess-Floor-Plan.jpg\" "\\"Plano")
\n\t\t\t\t<\/a>\n\n\t\tSistema en acci\u00f3n\n\t<\/h3>\n\t\t![\"Case](\"https:\/\/pearsonpkg.com\/wp-content\/uploads\/2025\/03\/Case-Packing-of-Cartons-Thumbnail-Web.jpg\")
\n\n\t\tDescripci\u00f3n de la operaci\u00f3n\n\t<\/h3>\n\t
La l\u00ednea incluye una formadora de cajas CE35, una empacadora de cajas rob\u00f3tica de carga superior, una selladora de cajas CS25 y un paletizador rob\u00f3tico con dispensador de paletas y l\u00e1minas deslizantes.<\/p>\n
Entre las caracter\u00edsticas m\u00e1s destacadas del sistema se incluyen:<\/p>\n
\n- Dos robots Scara, cada uno cargando dos cajas a la vez, comparten la carga de trabajo para lograr la velocidad deseada en un espacio reducido.<\/li>\n
- El mecanismo de control de la solapa asegura la caja en la posici\u00f3n de carga y evita que se enganche durante la colocaci\u00f3n del producto en la caja.<\/li>\n
- Las herramientas multifuncionales minimizan la huella del paletizador.<\/li>\n
- Interfaz de m\u00e1quina com\u00fan e intuitiva en toda la l\u00ednea que permite un cambio f\u00e1cil y r\u00e1pido a nuevas recetas precargadas.<\/li>\n<\/ul>\n
A long-time customer of Pearson, this manufacturer of baked goods returned to us once again due to their longstanding satisfaction with our equipment reliability, operator-friendly user interface and dependable 24\/7 service support. Regularly running high SKU counts, requiring frequent changeovers, Pearson’s solution once again needed to minimize not only unplanned but also planned downtime and enable operators with little experience to be independently successful.<\/p>\n
In this application, two highly compact Scara robots share the workload to achieve the desired speed. Empty cases-formed on Pearson’s CE35 Case Erector – enter the packing cell, accumulate in the buffer position before being positioned under flap controls to secure them during the loading process and ensure a smooth product placement. Meanwhile, the cartons with the baked goods convey into the load position on each of the two infeed conveyors, where each robot picks two cartons simultaneously and places them into separate cases. This process repeats itself until the case is full. Once full, the flap control disengages, cases transfer to the takeaway conveyor and continue their journey to Pearson’s CS25 for top sealing.<\/p>\n
Once sealed, the cases travel to the palletizer where they accumulate on a tabletop conveyor chain before entering the pick zone and being referenced onto a fixed plate. The robot then picks a row of cases and places it onto the pallet, adding slip sheets between layers as determined by the active recipe. A completed pallet automatically indexes out of the cell through muting light curtains and the robot places a new pallet onto the build station to repeat the cycle. By handling pallets, cases and slip sheets, the robots versatile tool helps reduce the cell’s complexity and overall footprint and the pallet rack is accessible from outside of the cell to ensure minimal interruption of the palletizing operation when new stacks need to be loaded.<\/p>\n
To maximize production runs of the many different SKUs, operators rely on Pearson’s highly intuitive user interface that offers an uncluttered design, familiar web-like navigation, interactive guides and live sensor maps that quickly guide them through changeovers and fault-recovery steps. Since every piece of the packaging line uses the same uniform interface, operators are able to easily navigate between machinery.<\/p>\n
\n\t\tComponentes del sistema\n\t<\/h2>\n\t
El sistema de empaquetado y paletizado de botellas de jab\u00f3n se compone de las siguientes m\u00e1quinas Pearson. Haga clic en la imagen para explorar las caracter\u00edsticas est\u00e1ndar del producto de forma interactiva o visite la p\u00e1gina del producto para obtener m\u00e1s detalles.<\/p>\n\t\t\t
\n\t\t\t\t<\/a>\n\n\t\tSistema en acci\u00f3n\n\t<\/h3>\n\t\t\n\n\t\tDescripci\u00f3n de la operaci\u00f3n\n\t<\/h3>\n\t
La l\u00ednea incluye una formadora de cajas CE35, una empacadora de cajas rob\u00f3tica de carga superior, una selladora de cajas CS25 y un paletizador rob\u00f3tico con dispensador de paletas y l\u00e1minas deslizantes.<\/p>\n
Entre las caracter\u00edsticas m\u00e1s destacadas del sistema se incluyen:<\/p>\n
- \n
- Dos robots Scara, cada uno cargando dos cajas a la vez, comparten la carga de trabajo para lograr la velocidad deseada en un espacio reducido.<\/li>\n
- El mecanismo de control de la solapa asegura la caja en la posici\u00f3n de carga y evita que se enganche durante la colocaci\u00f3n del producto en la caja.<\/li>\n
- Las herramientas multifuncionales minimizan la huella del paletizador.<\/li>\n
- Interfaz de m\u00e1quina com\u00fan e intuitiva en toda la l\u00ednea que permite un cambio f\u00e1cil y r\u00e1pido a nuevas recetas precargadas.<\/li>\n<\/ul>\n
A long-time customer of Pearson, this manufacturer of baked goods returned to us once again due to their longstanding satisfaction with our equipment reliability, operator-friendly user interface and dependable 24\/7 service support. Regularly running high SKU counts, requiring frequent changeovers, Pearson’s solution once again needed to minimize not only unplanned but also planned downtime and enable operators with little experience to be independently successful.<\/p>\n
In this application, two highly compact Scara robots share the workload to achieve the desired speed. Empty cases-formed on Pearson’s CE35 Case Erector – enter the packing cell, accumulate in the buffer position before being positioned under flap controls to secure them during the loading process and ensure a smooth product placement. Meanwhile, the cartons with the baked goods convey into the load position on each of the two infeed conveyors, where each robot picks two cartons simultaneously and places them into separate cases. This process repeats itself until the case is full. Once full, the flap control disengages, cases transfer to the takeaway conveyor and continue their journey to Pearson’s CS25 for top sealing.<\/p>\n
Once sealed, the cases travel to the palletizer where they accumulate on a tabletop conveyor chain before entering the pick zone and being referenced onto a fixed plate. The robot then picks a row of cases and places it onto the pallet, adding slip sheets between layers as determined by the active recipe. A completed pallet automatically indexes out of the cell through muting light curtains and the robot places a new pallet onto the build station to repeat the cycle. By handling pallets, cases and slip sheets, the robots versatile tool helps reduce the cell’s complexity and overall footprint and the pallet rack is accessible from outside of the cell to ensure minimal interruption of the palletizing operation when new stacks need to be loaded.<\/p>\n
To maximize production runs of the many different SKUs, operators rely on Pearson’s highly intuitive user interface that offers an uncluttered design, familiar web-like navigation, interactive guides and live sensor maps that quickly guide them through changeovers and fault-recovery steps. Since every piece of the packaging line uses the same uniform interface, operators are able to easily navigate between machinery.<\/p>\n
\n\t\tComponentes del sistema\n\t<\/h2>\n\t
El sistema de empaquetado y paletizado de botellas de jab\u00f3n se compone de las siguientes m\u00e1quinas Pearson. Haga clic en la imagen para explorar las caracter\u00edsticas est\u00e1ndar del producto de forma interactiva o visite la p\u00e1gina del producto para obtener m\u00e1s detalles.<\/p>\n\t\t\t