{"id":6477,"date":"2025-02-12T08:21:24","date_gmt":"2025-02-12T16:21:24","guid":{"rendered":"https:\/\/pearsonpkg.com\/?page_id=6477"},"modified":"2025-09-11T11:10:15","modified_gmt":"2025-09-11T18:10:15","slug":"case-packing-of-bottles-of-soap","status":"publish","type":"page","link":"https:\/\/pearsonpkg.com\/es\/integrated-systems\/case-packing-of-bottles-of-soap\/","title":{"rendered":"Case Packing of Bottles of Soap"},"content":{"rendered":"

Sistemas integrados<\/p>\n

\n\t\tCase Packing of Bottles of Soap\n\t<\/h1>\n

\n\t\tDescripci\u00f3n general del sistema\n\t<\/h2>\n\t\t\t\t\"Soap\n\tSolicitud:<\/strong> Case packing and palletizing for 5 different sizes of soap bottles (12, 15, 18, 24, 37.5 oz) in combinations of 4 and 6 products per case
\nVelocidad:<\/strong> 140 products per minute \/ 20-30 cases per minute
\nDesaf\u00edos \u00fanicos:<\/strong> High line speed and product and case instability due to tall and skinny form factor of the bottles
\nImportante para el cliente:<\/strong> Machine uniformity with an easy user interface to minimize training needs and a single supplier to ensure optimal integration of all system components\n

\n\t\tDise\u00f1o de sistemas\n\t<\/h3>\n\t\t\t\t\n\t\t\t\t\"Floor\n\t\t\t\t<\/a>\n

\n\t\tSistema en acci\u00f3n\n\t<\/h3>\n\t\t\"\"\/\n

\n\t\tDescripci\u00f3n de la operaci\u00f3n\n\t<\/h3>\n\t

The line includes Pearson’s CE35-T Case Erector, a Lane Diverter, RTL-MX Top Load Case Packer, CS25 Case Sealer, and RPC-MX Palletizer with integrated Pallet Dispenser and Stretch Wrapper.<\/p>\n

Entre las caracter\u00edsticas m\u00e1s destacadas del sistema se incluyen:<\/p>\n

    \n
  • Case packer packs 4 cases simultaneously to lower the pick and place rate<\/li>\n
  • Fanuc robots with Allen-Bradley controls provide maximum uptime and minimal maintenance requirements<\/li>\n
  • Regenerative vacuum blower minimizes compressed air consumption<\/li>\n
  • Common and intuitive operator experience on all equipment<\/li>\n<\/ul>\n

    Empty cases, as small as 7×5 inches, are formed on Pearson’s CE35 Case Erector. They are then conveyed into the packing cell with their length dimension traveling parallel to flow. At the same time, soap bottles enter the cell in a single lane before being diverted into two or three lanes to prepare the pick pattern. With its custom end-of-arm tool, the robot picks enough product for up to four cases at once to achieve the desired throughput rates. The tool then automatically extends and gaps each product group. Mechanical fingers hold the case flaps open to ensure a smooth placement. Once full, the cases continue their journey to Pearson’s CS25 where they are top sealed with tape. Sealed cases then continue to the RPC-MX palletizer with integrated stretch wrapper. There, a pallet dispenser releases a pallet and conveys it to the pallet build station, where the robot picks and places multiple cases at a time. A Z-style pattern maximizes the pallet capacity. As soon as a layer of product is completed, the integrated stretch wrapper wraps the pallet up to the next the layer to ensure load stability. This process continues until the pallet is complete and fully wrapped.<\/p>\n

    \n\t\tComponentes del sistema\n\t<\/h2>\n\t

    El sistema de empaquetado y paletizado de botellas de jab\u00f3n se compone de las siguientes m\u00e1quinas Pearson. Haga clic en la imagen para explorar las caracter\u00edsticas est\u00e1ndar del producto de forma interactiva o visite la p\u00e1gina del producto para obtener m\u00e1s detalles.<\/p>\n\t\t\t