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Case Erector

CE50-UG

The Pearson CE50-UG Case Erector is optimized to reliably form small to ultra-small and unstable cases at rates of up to 50 cases per minute. Its proven design uses servo motors on all major motions. Advanced features such as high-visibility machine status lighting, non-contact interlocks, CAT-3 Safety Circuits and an easily accessible grace port are standard on the machine.

Features
Specifications
Upgrades
Resources
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Key Features

  • Reliable Positioning for Picking

    Reliably positions the knockdowns for accurate introduction into the machine. Ergonomic height reduces operator fatigue.

  • Reliable Opening of Knockdowns

    A dual opposed vacuum force reliably opens the knockdown by grasping the case from both sides simultaneously to prepare the case forming.

  • Consistently Square Cases

    Synchronized dual chain drive transports case through closing and sealing section ensuring completed cases are square as they exit the machine.

  • Fast Changeover

    Fast changeovers are supported by the industry’s most advanced HMI with an uncluttered design, intuitive navigation, interactive changeover and fault-recovery guides, live sensor maps and advanced maintenance features. Scales, pointers and quick release handles ensure additional tools are not necessary. A changeover can be completed in under 7min by trained technicians.

  • Optimal Case Control

    Horizontal case forming, closing and sealing provides optimum case control at high speeds.

  • Minimal Air Consumption and Maintenance

    Fully servo controlled movements for minimized air consumption, reduced wear and maintenance and maximum reliability.

  • Reliable Closing and Sealing

    Case position is being controlled during flap folding providing accurate folding at the score lines.

  • Highly Reliable Non-Contact Interlocks

    Eliminates misalignment of guard door interlocks which prevents problems common to keyed interlocks.

  • High-Visibility Machine Status

    A standard four-light LED beacon and multi-color interior machine lighting provides high-visibility of machine status.

  • Safety Redundancy with CAT 3

    Dual channel safety circuit maintains integrity of safety features in case of single component failure.

  • Easily Accessible Grace Port

    Grace ports provide convenient communication access and 110V convenience outlet at the outside of the machine’s electrical cabinet.

  • Convenient Dual Access to the Machine

    A remote operator station enables machine control on both sides of the conveyor.

Reliable Positioning for Picking

Reliably positions the knockdowns for accurate introduction into the machine. Ergonomic height reduces operator fatigue.

Reliable Opening of Knockdowns

A dual opposed vacuum force reliably opens the knockdown by grasping the case from both sides simultaneously to prepare the case forming.

Consistently Square Cases

Synchronized dual chain drive transports case through closing and sealing section ensuring completed cases are square as they exit the machine.

Fast Changeover

Fast changeovers are supported by the industry’s most advanced HMI with an uncluttered design, intuitive navigation, interactive changeover and fault-recovery guides, live sensor maps and advanced maintenance features. Scales, pointers and quick release handles ensure additional tools are not necessary. A changeover can be completed in under 7min by trained technicians.

Optimal Case Control

Horizontal case forming, closing and sealing provides optimum case control at high speeds.

Minimal Air Consumption and Maintenance

Fully servo controlled movements for minimized air consumption, reduced wear and maintenance and maximum reliability.

Reliable Closing and Sealing

Case position is being controlled during flap folding providing accurate folding at the score lines.

Highly Reliable Non-Contact Interlocks

Eliminates misalignment of guard door interlocks which prevents problems common to keyed interlocks.

High-Visibility Machine Status

A standard four-light LED beacon and multi-color interior machine lighting provides high-visibility of machine status.

Safety Redundancy with CAT 3

Dual channel safety circuit maintains integrity of safety features in case of single component failure.

Easily Accessible Grace Port

Grace ports provide convenient communication access and 110V convenience outlet at the outside of the machine’s electrical cabinet.

Convenient Dual Access to the Machine

A remote operator station enables machine control on both sides of the conveyor.

Specifications

  • Speed
    • Up to 50 cases/min
  • Min. Case Size
    • 5" (L) x 3.5" (W) x 3.75" (H)
    • Range represents machine family, individual models may vary. Extended case size ranges are possible. Contact us to discuss your application.
  • Max. Case Size
    • 16" (L) x 12" (W) x 14" (H)
    • Range represents machine family, individual models may vary. Extended case size ranges are possible. Contact us to discuss your application.
  • Sealing
    • Hot Melt Glue
  • Operation Servo
  • Changeover

    Manual, supported by HMI graphical guided instructions and changeover map, scales, pointers, and quick release handles
    7 min (estimate for trained technician)
  • Construction
    • Mild Steel
    • Stainless Steel
  • Controls
    • Allen-Bradley CompactLogix PLC
    • PackML Compliant
    • PanelView Color HMI
  • Air Requirements 80 PSI
  • Power Requirements 460 VAC
  • Disconnect Sizes 60 Amp
  • Air Consumption

    0.988 SCF/Cycle
  • FLA (Full Load Amp) of Base Machine

    52.5 Amps
  • Case Support

    • CSSC

    • HSC

    • RSC

    • RSC With Integral Divider

    • Ultra-small Case Sizes

Upgrade Options

Air-Conditioner

Air conditioning provides cooling when ambient temperature becomes too hot or the contents of the electrical enclosure generate heat that risk failure to components.

Extended Magazine

Case erector magazine extensions allow longer continuous machine operation between magazine reloads. A variety of horizontal and vertical magazine extension upgrades are available and range from 2 feet to more than 16 feet depending on the machine and available floor space.

Glue on Demand System

A tankless glue system pulls hot melt adhesive in solid state form from a storage container into a heat chamber where it is melted only when required. This reduces char and waste and eliminates the need to fill a melt tank that is extremely hot.

Hand Pack Station

An ergonomically-designed, highly-configurable hand pack station that can be customized for various plant layouts and output requirements.

High-Capacity Adhesive Feeder

Adhesive fill systems monitor and maintain proper adhesive levels in hot melt glue system tanks. The sealed melter and auto-feed systems relieve machine operators from continuously refilling the tank.

Low Temperature Environment

Electrical enclosures located in cold and humid environments maintain better performance and longevity with the addition of this heater and drier package.

Oversized and Undersized Case Support

This machine can be modified to operate outside of standard specifications to accommodate smaller or larger dimension products and cases. Specific adjustments require engineering review to determine limitations and potential performance trade-offs such as machine speed or larger machine footprint.

Plant Level Ethernet Connection

A Network Address Translation device allows specific Ethernet network configurations across multiple machines in the plant network and offers the ability for remote support through VPN connections.

Portability

Easily move or reposition a machine on the production floor with the portability package, which provides locking casters and stabilizing jackscrew assemblies. Depending on machine model, it can also include quick disconnects for air lines and electrical lines.

Remote Access Router

A remote access router mounted in the electrical cabinet allows secure Internet VPN connection to a machine or system for support and control program change needs. This capability is included with every Pearson engineered system and as an option on all individual machines. Remote service access offers the potential to reduce on-site service trips. Internet connectivity is available via direct Ethernet, Wi-Fi, or cellular methods.

Resources

Videos

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CE50-UG Case Erector

The Pearson CE50-UG Case Erector is optimized to reliably form small to ultra-small and unstable cases at rates of up to 50 cases per minute. Its proven design uses servo motors on all major motions.
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How do I determine case hand?

Your case hand is important for us to know as it determines how the case erector is configured to run your cases. You can easily determine case hand by standing in front of your corrugate knockdown (flat unopened case) with the bottom flap pointing downwards. The larger side of the case now determines the hand as seen in the illustration. Case hand generally determines machine hand. However, since the industry does not use the machine hand terminology consistently, Pearson only asks for case hand. From there we will determine the correct machine configuration for you.

Case Hand Diagram

 

What is the lead time? When does it start?

Standard lead time is 15-17 weeks. Standard lead times do not account for non-standard options. These are estimates, your confirmed lead time will be provided once the project is being scheduled with project management. You may also request a specific date, which we’ll confirm before you place the order. Lead times start when the PO is accepted.

What HMI is standard?

Pearson standardizes on Allen Bradley, PanelView1000+. Our user-centric interface is built on the Rockwell platform and cannot be applied to other HMI brands.

What configuration options exist?

The above list of upgrade options only covers our most popular items intended to enhance the performance of your machine. Our configuration and customization options are extensive. To determine any necessary or desired modifications to the base machine, we review and consult with you on your individual application.

What information do I need to provide for a quote?

If a quick, high-level budgetary quote is all you need, we are happy to provide you with the base machine rate. However, the more information you provide us about your particular application, the more accurately we can quote you. It also enables us to identify potential challenges and discuss how we can overcome them. If you are interested in a detailed quote, expect our sales managers to discuss the following questions with you.

  • Case rates
  • Case Style (RSC, HSC, Bliss, FOL, etc..)
  • Case dimensions (LxWxD, Open Depth and KDW, Drawings are preferred)
  • Tape or glue closure
  • Construction type (mild steel, stainless steel, stainless with NEMA4X low-pressure washdown)
  • Environment of room where equipment will be placed – Hot, cold, wet, temp
  • Duty cycle (ie. 3 shifts per day 5 days per week)
  • Voltage requirement
  • Product inside the cases (pictures preferred)
  • Estimated full case weight
  • Wish list for upgrade options
  • Special requirements
  • Are there specifications that need to be reviewed?

What can I expect after I request a quote?

If all you need is a high-level budgetary quote, we will provide you base-level machine pricing immediately. If you are looking for a more detailed quote, we will reach out to you within 24 business hours to discuss your application and collect all the necessary information. Once we collected the information, expect a detailed quote within 2-4 business days (unless your application requires non-standard options). For a firm quote, we generally like to review a sample of your case(s)/partitions/bags. This greatly reduces the risk of missing any potential obstacles and ensures that you receive not only the most accurate quote but also a high-performing machine. If your request requires a specifications response, please allow 7-10 working days for a quote turnaround.

Why do you need case samples for a firm quote? What if I don't have any?

Case samples allow us to help you avoid unforeseen challenges, determine the need for special options or recommend a different machine model better suited for your application. In nearly 65% of all projects, case sample reviews prevent costly mistakes, inferior performance and extended lead times. Here is a small sample of unwanted problems case reviews uncovered and averted:

  • Samples did not match drawings, which drove a change to the proposal
  • Unidentified shied flaps
  • Case hand was not identified on drawings or different
  • Product fit too tight or too loose into the case
  • The case’s manufacturer’s joint location or style interfered with the product being loaded
  • Corrugate quality issues interfering with proper machine performance
  • Bag thickness/construction/size did not match the requirements
  • Flap folding sequences/glue patterns requiring special attention
  • Head space in cases requiring special options or over pack interfering with proper sealing

Although we’d like to review case samples before we provide a firm quote, we understand that this is not always possible. In that case, we will provide a quote based on the information and drawings you provided.

What are the limitations of low-pressure washdown?

Low-pressure washdown is limited to 4.3 psi at a distance of 10 feet. It does not protect against direct hard spray or the use of caustic fluids.

Not just a good product but a reliable partner

  • Expect a rugged machine design optimized for durability and long equipment life in a 24/7 environment
  • Benefit from a uniform user interface for your erecting, packing, sealing, and palletizing equipment
  • Count on comprehensive sales, aftermarket, and service support
  • Experience premier industry lead-times for faster delivery and shorter down-payment cycles
  • Optimally support a high-turnover labor force with the most advanced Human Machine Interface (HMI) in the secondary packaging industry
  • Rely on extensively trained and FANUC Certified technicians to service your equipment including FANUC robots
  • Have confidence in reliable, thought-out solutions based on 60 years of erecting, packing and sealing and 30 years of robotic integration experience
  • Depend on our team of project managers to provide ongoing visibility to meet delivery timelines and budgets
  • Always lean on us for 24/7 live service support
  • If CapEx is unavailable, but automation should not be delayed, talk to us about our Machine-as-a-Service program
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